Technical Explanation: Development of an Inexpensive Battery-Powered Wi-Fi Vibration Monitoring System
Vibration Monitoring Device Conan Air: IoT-Compatible 3D Digital Twin / Improving Equipment Maintenance and Labor Reduction through DX Promotion and System Integration / Preventive Maintenance
Developed a vibration measurement system to facilitate data measurement and analysis!
"Conan Air" is an inexpensive vibration monitoring system for simple diagnostics. - Conan Air Official Website https://conanair.com/japan/ It was developed with the aim of reducing manpower in vibration measurement tasks and speeding up data analysis. By using this system, we were able to significantly reduce the effort required for measuring and organizing vibration data that operators previously had to do manually, confirming a reduction in the workload for technicians. This document includes information on the "development of the vibration measurement system," as well as "system operation modes" and "measurement data." [Contents (Excerpt)] ■ Introduction ■ Conventional Vibration Measurement ■ Development of the Vibration Measurement System ■ System Operation Modes ■ Measurement Data *For more details, please refer to the PDF document or feel free to contact us.
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【Features of Conan Air】 ■ Vibration measurement at multiple locations possible with a single unit (Manual Mode) ■ Fully automated measurement without manual intervention using multiple units (Automatic Mode) ■ Data format for saved data in Automatic Mode and Manual Mode is the same, making trend management easy ■ Fully automated measurement (Automatic Mode) can increase the number of units sequentially ■ IoT systems utilizing the cloud and AI-based anomaly diagnosis systems are also available *For more details, please refer to the PDF document or feel free to contact us.
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- Purpose Preventive maintenance (health check) and predictive maintenance for equipment and machinery - Main Users (Company names and honorifics omitted) AGC, JERA, JR East, NTT-AT, Creative Aisin, Aeon, Iwaki, F-Tech, Kaneka, Calsonic Kansei, Quartz Tech, Komatsu, Showa, Sincere, Subaru, Daio Paper Products, Daihatsu, Daifuku, Diamond Electric, Tachies, Tapirus, Denso, Denso Trim, Toyota Motor, Biomass Power Technologies, Bridgestone, Mitsuwa Pump, Mebius Packaging, Yamaha Motor, Aichi Steel, Asahi Kasei Engineering, Ebara Corporation, Gifu Body Industries, Kyocera, Kyoto Manufacturing, Arakawa Industries, Mitsubishi Chemical, Miki Pulley, Sumitomo Heavy Industries, Sumitomo Electric, Kojima Press, Snow Brand Milk Products, Chubu Nippon Furnace, Teijin, Toshiba Mitsubishi Electric Industrial Systems, Nissan Motor, NSK, Nippon Steel, Nippon Speciality Ceramics, Hitachi Construction Machinery, Fuji Xerox Manufacturing, Honda R&D, NEC Platforms, MEC Techno, Connexio, Toyota Automatic Loom Works, Nitta Dupont, Paramount Bed, Murata Machinery, JFE Holdings, Komatsu Manufacturing, Fujifilm, Mitsubishi Heavy Industries, Toppan Printing, NTN.
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Our company, headquartered in Suzuka City, Mie Prefecture, has a history of over 50 years and contributes to the maintenance and upkeep of factory equipment through two business divisions: the digital twin construction division utilizing our self-developed Wi-Fi vibration meter, and the piping and mechanical equipment construction division for factory equipment support. - Digital Twin Construction Division By combining INTEGNANCE VR from Brown Reverse Co., Ltd., which represents factories in a virtual space and realizes the digital transformation (DX) and digitization of maintenance operations, with Conan Air, we can create 3D data of all equipment and piping within the plant. By incorporating Wi-Fi vibration sensors, we can establish a labor-saving system for maintenance management using digital twins and generative AI. All safety management can be conducted on a computer monitor, enabling predictive maintenance to prevent equipment troubles before they occur, thus achieving workforce reduction and decreased man-hours. - Piping and Mechanical Equipment Construction Division Based on our extensive experience and know-how, we excel in providing prompt and careful construction, detailed responses across various fields, and high cost performance. We primarily focus on mechanical equipment construction centered around piping, while also integrating and managing operations related to electrical, instrumentation, control systems, painting, insulation, construction, and civil engineering across multiple fields.