[Success Case] TS Super Clean (Injection Molding Machine: 200t)

Reduction from a total of 3.33 hours per month to a total of 1.25 hours! Introducing a case of successful time reduction.

We would like to introduce a case where we successfully reduced the setup time for our plastic molding machine cleaning agent "TS Super Clean." In a case where the material color change process during injection molding was taking a long time, the monthly setup changes were performed about 4 to 5 times, with a setup change time of 30 to 40 minutes per change, resulting in a total time of 3.33 hours per month. As an improvement method, we proposed the combined use of "SX type" TS Super Clean followed by "RW type" after a few shots for cleaning. As a result, the color change was shortened to a total usage of 3.5 kg with 3 shots (2 kg) of "SX type" followed by 2 shots (1.5 kg) of "RW type." Additionally, the setup time was reduced to just under 15 minutes per change, bringing the total time down to 1.25 hours per month, achieving a halving effect in both quantity and time for the cleaning agent usage. 【Overview】 ■ Current Situation - Time was spent on color removal of the previous material during setup changes. ■ Proposal - Combined use of TS Super Clean. ■ Result - Setup time reduced to just under 15 minutes per change, total time reduced to 1.25 hours per month. *For more details, please refer to the PDF document or feel free to contact us.

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