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  6. Outer diameter film polishing

Outer diameter film polishing

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last updated:May 30, 2025

サンシン
サンシン
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For ultra-finish processing of various shaft outer diameters.

Our company has developed various film polishing machines with the concepts of "high precision" and "environment" and has provided them both domestically in Japan and globally. Based on our technology, experience, and many years of achievements, we are a manufacturer that designs and manufactures according to customer requirements. Our external diameter polishing machines are mainly used in the final finishing and super finishing processes of various shafts for automotive parts, contributing to improved roughness and stable process capability values. 【Applications】 ◆ Balancer shafts ◆ Input/output shafts ◆ Compressor shafts ◆ Turbocharger shafts ◆ Medical devices, etc. The polishing capability of film polishing is said to be able to achieve a roughness that is approximately half of the previous roughness per process. For example, it is possible to reduce the roughness of a shaft with a previous roughness of Rz=1.6μm to below Rz=0.8μm in 15 seconds (see diagram). Additionally, since film polishing is a contour-following process, it can improve roughness without altering the original shape.

    Engine parts
外径.jpg

Outer diameter film polishing

外径.jpg
外径.jpg

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basic information

<Reasons for Choosing Sanshin's Polishing Machines> ■ The only manufacturer in Japan specializing in film polishing equipment ■ Customization available according to customer requests (special jigs) and proposals possible ■ Sample testing before installation is possible with various demo machines ■ Proposals for optimal polishing conditions based on processing know-how At our company, we have developed various film polishing devices with the concepts of "high precision" and "environment" and have provided them both domestically in Japan and globally. Film polishing only demonstrates its power when integrated with the equipment, and its benefits and usability are understood and spread in the world, which places a heavy responsibility on equipment manufacturers. We believe that the pursuit of themes in each industry focuses on micro-polishing and roughness, and that film processing methods are an excellent solution for these challenges. Sanshin Co., Ltd. is the only manufacturer of film polishing machines, designing and manufacturing based on many years of technology, experience, and achievements according to customer needs.

Price information

The price of the device will be custom-made, so please contact us through the form.

Delivery Time

Please contact us for details

Applications/Examples of results

Various automotive parts shaft grinding Construction machinery related outer diameter grinding Final outer diameter grinding process for various shafts

Detailed information

  • 前粗さ.png

    Pre-grinding roughness Rz ≈ 1.6 μm

  • 研磨後.png

    Post-grinding roughness: 15 seconds of grinding, Rz ≤ 0.6 μm.

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Before considering device implementation, film polishing sample testing.

Before considering device implementation, film polishing sample testing.

TECHNICAL
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Case study of installing an outer diameter polishing device to improve the roughness of the outer diameter.

Case study of installing an outer diameter polishing device to improve the roughness of the outer diameter.

TECHNICAL
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News about this product(17)

External diameter finishing with 'external diameter film polishing'

  • Product news

This is an introduction to "outer diameter film polishing," which is used for ultra-finish machining of various shaft-type workpieces. - Wouldn't you like to achieve ultra-finish machining more easily, safely, and with less variation? Please take a look at what film polishing is, along with related products and catalogs!

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Outer diameter finishing with 'outer diameter film polishing'

  • Product news

This is an introduction to "outer diameter film polishing," which is used for ultra-finish machining of various shaft-type workpieces. - Wouldn't you like to achieve ultra-finish machining more easily, safely, and with less variation? Please take a look at what film polishing is, along with related products and catalogs!

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We will exhibit at JIMTOF2024.

  • Other・notification

We will be exhibiting at the 32nd Japan International Machine Tool Fair JIMTOF2024. This time, in addition to our existing outer diameter grinding machines and robotic grinding machines, we will showcase a new internal diameter grinding machine, a new end face grinding machine, and a newly developed belt-type surface grinding machine, along with demonstrations. We will also provide explanations about the machines, discussions on film grinding, and talks aimed at specific machine development at the venue, so please come and visit us. Exhibition Location: East Hall E1039, Sanshin Corporation

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We will exhibit at JIMTOF2024.

  • Other・notification

We will be exhibiting at the 32nd Japan International Machine Tool Fair JIMTOF2024. This time, in addition to our existing outer diameter grinding machines and robotic grinding machines, we will showcase a new type of inner diameter grinding machine, an end face grinding machine, and a newly developed belt-type surface grinding machine with demonstrations. We will provide explanations about the machines, discussions on film grinding, and talks aimed at specific machine development at the venue, so please come and visit us. Exhibition Location: East Hall E1039, Sanshin Co., Ltd.

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Company information

サンシン

サンシン

Manufacturing and processing contract

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Sanshin Co., Ltd. responds to the demands of a new era with trusted specialized technology. We are the comprehensive and largest professionals in precision surface processing machines. When it comes to manufacturing in Nagaoka, the creation of devices and machinery is one key point, but at Sanshin, we believe that responding to the ever-changing needs of the times and utilizing our unique precision processing technology to meet the diverse and advanced requests of our customers is the essence of "monozukuri" (manufacturing). At Sanshin Co., Ltd., we have developed our own unique technology in collaboration with wrapping manufacturers based on our technology, experience, and many years of achievements in the production of film polishing machines. As a result, we have researched and developed high-quality, highly reliable ultra-precision polishing systems in various mechatronics fields, from the electronic industry to automotive industry components such as shafts and gears, responding widely to user needs. "Be a big koi in a small pond." Although our recognition is still low and the market is small, we aspire to continue being an innovator in nanotechnology and to promote the creation of valuable products as a leading company in the industry.

Product/Service List (46)

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