Medium-capacity automated centrifuge

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DMN

last updated：Nov 18, 2022

It has high cleanliness and is capable of autonomous operation, which prevents foreign matter contamination and is suitable for manufacturing multiple products (multi-purpose).

In the manufacturing of pharmaceuticals, the separation process of active ingredients and intermediates can be controlled to match the product, allowing for the most efficient execution and the best results. ◎ Prevention of foreign matter contamination - The casing opens fully, placing the basket directly in front of the operator, making it easy to clean and verify the cleaning of both the inside of the basket and the back of the basket. - The entire process from slurry supply, separation, cake washing, to crystal recovery and cleaning can be handled fully automatically without human intervention, preventing contamination caused by operator involvement. - Using metal filtration materials helps prevent contamination from filter cloths. - The holes in the metal filtration material (electron beam) have a special shape, ensuring no residue remains in the filter material.

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basic information

By equipping a casing opening and closing mechanism and a basket lifting device, it is possible to reliably clean the narrow gaps between the inside of the basket bottom and boss (cylindrical part) and the upper part of the casing bottom and the outer surface of the bearing case, which was not possible with conventional methods. Flushing, wiping, and cleanliness verification can be performed. Therefore, even when the material being processed changes, it is possible to carry out sufficiently clean centrifugal separation processing, making it suitable as a GMP and FDA-compliant centrifuge. Labor-saving, labor-saving, and unmanned operation - A variety of recipes can be programmed, and with various safety devices equipped, automatic operation is possible. - The basket lifting device raises the basket body, making it easier to visually confirm the back of the basket, reducing the time for cleaning verification and achieving labor savings.

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Applications/Examples of results

【Applications/Examples of Achievements】 ○Pharmaceuticals ○Active Pharmaceutical Ingredients ○Intermediates etc. ●For more details, please contact us or refer to the catalog.

Detailed information

◎ High cleaning performance and easy cleaning verification - By equipping a casing opening and closing mechanism and a basket lifting device, it is possible to reliably clean even the narrow gaps between the bottom of the basket and the inside of the boss (cylindrical part), as well as the upper part of the casing bottom and the outer surface of the bearing case, which was not possible before. Flushing, wiping, and cleanliness verification can be performed. Even when the processed material changes, sufficiently clean centrifugal separation processing is possible, making it suitable as a GMP and FDA compliant machine. ◎ Labor-saving, efficiency-enhancing, and unmanned operation - It can program a variety of recipes and is equipped with various safety devices, allowing for automatic operation. - The basket lifting device raises the basket body, making it easier to visually check the back of the basket, reducing the time for cleaning verification and achieving labor savings.
◎Increased Production Efficiency - With the casing fully open and the basket in front of the operator, the time required for cleaning confirmation during product changeovers when used in multi-mode is reduced, thereby increasing production efficiency. - The entire process from slurry supply, separation, cake washing, to crystal recovery and cleaning can be fully automated via the control panel without human intervention, which reduces the operator's workload and increases production efficiency.
◎Suitable for labor-saving, energy-saving, and unmanned operations ・The large crystal discharge outlet after the filtration process eliminates concerns about adhesion, accumulation, or clogging of the processed material during automatic operation.
◎Increase in crystal recovery rate - By making the residual crystal scraping device (patented by our company) a multi-blade structure, it is possible to recover crystals at the highest efficiency up to the limit of the filter cloth.
◎Improved Crystal Recovery Rate By attaching a nozzle to the scraping device, it is possible to detach residual crystals from the filter cloth using high-pressure air or N2 gas, allowing for the most efficient recovery of crystals. Additionally, it facilitates the removal of liquid during reuse. Furthermore, when processing different chemicals, the use of high-pressure water for cleaning the filter cloth enhances efficiency.
◎Labor-saving, automation, and unmanned operation - The entire process from slurry supply, separation, cake washing, to crystal recovery and cleaning can be fully automated and controlled via a control panel without human intervention, enabling labor-saving operations without the need for operator involvement. - By using metal filter media, there is no need to replace the filter cloth.