Cost reduction through VA and VE by integrating multiple sheet metal units to reduce man-hours.
This is a VA/VE method for cost reduction in machining through shape optimization by integrating sheet metal units of the same shape.
1. A cost-reduction design method using VA/VE to integrate multiple identical-shaped component units. 2. The advantage of integration over segmentation lies in the reduction of processing and assembly man-hours! As mentioned above, this is an introduction to the sheet metal processing VA/VE method that can reduce processing and assembly man-hours through component reduction. The key point is to achieve integration in a way that reduces processing and assembly man-hours when performing VA/VE on shapes. VA/VE content: By synthesizing multiple units of the same shape into one, significant reductions in man-hours and components can be achieved, leading to cost reduction. With this perspective, cost reduction can be realized.
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basic information
Cost reduction measures: We aim to reduce processing man-hours, assembly man-hours, and the number of parts by integrating three identical components, which will also reduce management man-hours. Even for small-lot production items, if multiple units are used, integration that allows for reductions in processing man-hours and setup time is an attractive cost-cutting strategy that can be horizontally deployed. When a prototype of a single unit yields good results, it often leads to the configuration of multiple identical units. Due to time constraints, it is also common for multiple units to be configured as a single unit. If we can reconsider this and synthesize multiple units into one, we can achieve significant reductions in man-hours and parts, thereby reducing costs. Key point: There is great potential for value analysis (VA) in the use of multiple identical components.
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Applications/Examples of results
■Label printing machine manufacturer ■Medical device manufacturer ■Semiconductor manufacturing equipment peripheral device manufacturer ■Labor-saving machinery manufacturer ■Industrial equipment manufacturer ■Welfare equipment manufacturer ■Meat processing machinery manufacturer ■PC peripheral device manufacturer ■Information equipment manufacturer ■Amusement facility equipment manufacturer ■Power supply box manufacturer Since this is a basic cost reduction VA/VE that can accommodate equipment from various industries, please feel free to contact us.
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In the process of improving design, we analyze the entire structure of the equipment, making it possible to solve all issues related to quality, delivery time, and cost. In terms of cost reduction, we achieve an average cost reduction of 40-50% (only applicable to machined products). In our past maximum achievement, we achieved an 80% cost reduction. Our company directly conducts value analysis and improvement design for our customers' equipment.
![[Sheet Metal Processing Example] Sheet Metal for Large Motorcycle Mover (SUS430-3t)](https://image.mono.ipros.com/public/product/image/2e9/2000340659/IPROS64336330432924723098.jpeg?w=280&h=280)
![[VA/VE Example] Change the R part of the sheet metal to a corner part.](https://image.mono.ipros.com/public/product/image/2071035/IPROS2902004568480173661.png?w=280&h=280)
