Printing and card manufacturing equipment related [Fully automatic collating and peeling device]
A device that automatically collates card materials, SUS plates, and films, separates the SUS plates after pressing, and resupplies them to the collating section after cleaning the SUS plates.
To address the situation where customers are struggling with static electricity issues during the separation of SUS plates and products after the collating process, we have fully automated the operation. This ensures a stable production quantity through continuous operation and also improves the takt time. ◇ After separation, the film and SUS plates are cleaned and resupplied to the collating area. ◇ The collating configuration can be set arbitrarily according to the front and back of the product, orientation, position, presence or absence of film, thickness of the SUS plate, and changes in the order of product supply. ◇ The collating and supply to the press machine is completed in 10 stages/40 minutes. One stage consists of 10 layers (one layer consists of SUS plate, film, product, film, and SUS plate). 200 products in 40 minutes. Our company offers a comprehensive service from the development and design of FA equipment to assembly adjustments, installation, and maintenance or improvement and modification proposals after delivery!
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basic information
- Achieved full automation and labor reduction by transporting the products with a 6-axis robot and a SCARA robot. - After separation, the film and SUS plates are cleaned and resupplied to the collating section. - The collating configuration can be arbitrarily set according to the front and back of the product, orientation, position, presence of film, thickness of the SUS plate, and changes in the order of product supply. - Collation and supply to the press machine are completed in 10 stages over 40 minutes. One stage consists of 10 layers (1 layer made up of SUS plate, film, product, film, and SUS plate). 200 products in 40 minutes. - Automatic product supply from the previous process using AMR. - A cover that encloses the entire device shuts out dust.
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A device that automatically collates card materials, SUS plates, and films in the specified orientation and with the specified number of layers and steps, separates the SUS plates from the card materials after pressing, and then re-supplies the collated parts after cleaning the SUS plates.
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Company information
[Delivering optimal on-site solutions through a one-stop service—from developing unique equipment not found on the market to retrofitting existing systems] Rise One provides custom-made automation and labor-saving systems to clients across a wide range of industries. Our offerings span from automotive inspection systems and ECU testers to factory automation (FA) equipment for semiconductor manufacturing, card production, and image inspection. Whether you need to build specialized machinery or retrofit existing equipment to save labor and reduce energy consumption, our experienced technical team provides comprehensive support—covering everything from hardware and software design to manufacturing, assembly, and maintenance. We excel at solving on-site challenges that off-the-shelf products cannot address. Please consider partnering with us for your manufacturing needs.
