"Overheated steam generation device" reduces drying and degreasing time to 1/10 compared to hot air.
Superheated steam has several times the heat transfer capacity and drying ability of hot air, significantly reducing drying and degreasing time, thereby contributing to increased productivity. It also allows for the prevention of oxidation of the workpiece.
The superheated steam generator can produce superheated steam at temperatures ranging from 200 to 1200°C with precise temperature control of ±1°C. It is an environmentally friendly, induction heating, energy-saving device that generates superheated steam from water (or saturated steam) with a single unit. We can also accommodate requests for types that generate large volumes of superheated steam, such as 6 tons/hour. Additionally, it is possible to heat gases such as air, nitrogen, and argon, as well as oils and resins. *Currently, we are offering a free manga that explains the applications of the superheated steam generator "UPSS"! [Are you having trouble with drying or degreasing processes?] - Do you want to shorten processing time? - Do you want to reduce the number of work processes? - Do you want to perform heat treatment with precise temperature control? - Do you want to prevent oxidation of the target object (de-nitrification)? ★ For more details, please contact us or download our catalog to view.
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basic information
【Features】 - Generates superheated steam at ultra-high temperatures, enabling processing and heat treatment that conventional superheated steam cannot achieve. - Allows precise temperature control with a temperature accuracy of ±1°C. - Reduces running costs with a high thermal efficiency of 95%. - Uses commercial frequency, exempt from radio laws. The superheated steam operates at atmospheric pressure and is a simple boiler, so no handling license is required. Anyone can operate it easily. - Reduces operational costs with simple maintenance. Kyoto Sales Office: 075-581-5691 Kanto Branch: 045-475-5120 *For details, please contact us or refer to the catalog.
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Applications/Examples of results
【Examples of Use】 〇 Debinding of ceramics ⇒ Improved productivity and shortened development cycle due to reduced debinding time. 〇 Degreasing and drying of machine parts ⇒ Degreasing and drying can be done quickly without oxidation. ○ Cleaning of molds ⇒ Cleaning of rubber and resin adhered to the surface of molds for resin molding. High temperature in a low-oxygen environment allows for cleaning through melting or sublimation of the resin. ○ Gasification and fuel production of organic matter ○ Volume reduction and carbonization treatment of waste ○ Sterilization and disinfection treatment ⇒ Sterilization and disinfection of medical instruments, food, and food containers using high-temperature steam. ○ Fiber recycling of fiber-reinforced plastics ○ Reflow treatment of tin plating ⇒ Reduction of whisker phenomenon, stress relief, and prevention of oxidation. ○ Heat treatment, surface modification, and melting of metals ○ Baking of food ⇒ It is also possible to create a browning effect on food. ○ Explosion-proof heat source Does not ignite in low-oxygen conditions. ○ Drying of powders, metals, and coatings There are many other applications as well.
Detailed information
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[Experiment] Aluminum Melting Aluminum (40mm square) was melted by spraying with superheated steam at 1000°C, taking about 5 minutes. It is characterized by being able to melt the required amount near the mold, and the low-oxygen state of the superheated steam prevents the formation of an oxide film on the surface of the melted aluminum.
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[Experiment] Carbon Fiber Recycling Cut golf shafts were subjected to 1000°C superheated steam for about one minute, causing the resin to sublimate and returning the material to a fiber state. This recycling method has garnered attention for keeping the damage to the carbon fibers extremely low.
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[Experiment] Filter Cleaning Cleaning a strainer with resin buildup using superheated steam at 500°C, completely sublimating the resin in about one minute. Superheated steam reaches every corner of the object, making it effective for cleaning parts with very fine nozzles or complex shapes.
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[Experiment] Carbonization of Food Fresh mandarins were carbonized using superheated steam at 300°C. Since superheated steam is in a low-oxygen state, it re-resources waste into high-quality charcoal.
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Company information
Tokuden Co., Ltd. is a company engaged in the development, manufacturing, and sales of induction heating jacket rolls, special reactors and transformers, medium-frequency induction heating devices, superheated steam generators (UPSS), temperature control equipment, and other devices that combine electromagnetic induction and isothermal technology, as well as electromagnetic induction equipment. Since its establishment, the company has contributed to the development of industrial technology in line with the times while maintaining independent management. The fundamental philosophy of the company's management is to always cherish the spirit of creativity and to fulfill its technical contribution to the advanced technology industrial society by creating better products. Therefore, Tokuden adopts a basic management stance of small-lot, diverse order production, and is equipped with the capability to carry out consistent production activities from product design planning to meet the specifications of individual customers.