Solving problems with superheated steam! Ideal for high-temperature steam and short heat treatment times ◎ 1200℃ superheated steam generator UPSS *Video now available.
Superheated steam is water vapor created by heating water to high temperatures. Superheated steam using water as a medium is harmless and safe. It serves as a heat source alternative to fire or hot air. ● Are you having trouble with superheated steam? - Want to achieve higher temperatures? - Want to improve product quality with precise temperature control? ● Also, are you facing issues with heat treatment? - Want to shorten the heat treatment time? - Want to perform heat treatment without using flammable materials like oil? - Want to heat at high temperatures in a low-oxygen environment? ~ The superheated steam generator UPSS will solve your problems! ~ - Generates superheated steam up to 1200°C from water with a temperature control accuracy of ±1°C. - Safe and energy-efficient electric system that does not use flammable materials like oil or gas. - Low cost by using commercial frequency (50/60Hz). - Easy operation for anyone, anywhere, without the need for a boiler technician license. ★ Superheated steam generator UPSS is available for rent ★ Feel free to contact us.
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basic information
【Specifications (UPSS W Series)】 ○ Model: UPSS-W05 / UPSS-W20 / UPSS-W60 (Compatible up to W240. *The numbers indicate steam generation capacity.) ○ Steam generation capacity: 5kg/h / 20kg/h / 60kg/h ○ Steam pressure: 0.1–0.3MPa ○ Steam temperature: 200–700℃ (Compatible up to 1200℃) ○ Input power supply: Three-phase 50/60Hz 200/220V ○ Input current: 30A / 100A / 280A ○ Heating capacity: 6kW / 23kW / 69kW ○ Startup time: Approximately 20 minutes ○ Efficiency: - / 95% or more / 95% or more ○ Structural standards: Simple boiler structural standards ○ Main body dimensions UPSS-W05: W650×D1100×H1000mm UPSS-W20: W800×D1350×H1100mm UPSS-W60: W1000×D1550×H1325mm ○ Approximate weight: 450kg / 650kg / 1000kg
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Applications/Examples of results
【Examples of Use】 〇 High-temperature superheated steam ○ Fiber recycling of fiber-reinforced plastics 〇 Degreasing and drying of machine parts ⇒ Degreasing and drying can be done without oxidation in a short time. ○ Cleaning of molds ⇒ Effective for cleaning rubber and resin adhered to the surface of molds for resin molding. High temperature in a low-oxygen environment allows for cleaning through melting or sublimation of the resin. ○ Waste volume reduction and carbonization treatment ○ Sterilization and disinfection treatment ⇒ Sterilizes and disinfects medical instruments, food, and food containers with high-temperature steam. ○ Reflow treatment of tin plating ⇒ Reduces whisker phenomenon, relieves stress, and prevents oxidation. 〇 Debinding of ceramics ⇒ Shortening debinding time improves productivity and shortens development cycles. ○ Heat treatment, surface modification, and melting of metals ○ Baking of food ⇒ It is also possible to create a browning effect on food. ○ Drying of powders, metals, and coatings There are many other applications as well.
Detailed information
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Aluminum melting experiment using superheated steam at over 1200°C.
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Company information
Tokuden Co., Ltd. is a company engaged in the development, manufacturing, and sales of induction heating jacket rolls, special reactors and transformers, medium-frequency induction heating devices, superheated steam generators (UPSS), temperature control equipment, and other devices that combine electromagnetic induction and isothermal technology, as well as electromagnetic induction equipment. Since its establishment, the company has contributed to the development of industrial technology in line with the times while maintaining independent management. The fundamental philosophy of the company's management is to always cherish the spirit of creativity and to fulfill its technical contribution to the advanced technology industrial society by creating better products. Therefore, Tokuden adopts a basic management stance of small-lot, diverse order production, and is equipped with the capability to carry out consistent production activities from product design planning to meet the specifications of individual customers.