[Attention users of heat wind devices and electric furnaces] Outstanding energy-saving effects ◎ Ultra-high temperature steamer now available! Control any heat treatment within ±1℃ as you wish! Video now available.
This document provides an easy-to-understand manga explanation of the features and case studies of the superheated steam generator "UPSS," suitable for beginners. The superheated steam generator "UPSS" can generate superheated steam at temperatures up to 1200°C. Additionally, it offers temperature control within ±1°C and achieves over 95% thermal efficiency, enabling improvements in productivity, stability of product quality, and reductions in running costs. 【Implementation Results】 - Waste reduction and carbonization treatment, sterilization, and disinfection - Gasification and fuel conversion of specific materials - Recycling applications - Tin plating reflow processing and binder removal treatment for ceramics - Booster for steam temperature - Heat treatment, surface modification, and melting of metals - Degreasing and drying of machine parts - Mold cleaning - Explosion-proof heat source Numerous applications have been recorded! 【Advantages of UPSS!】 - Only electricity and water are used - Safe and energy-efficient without using flammable materials like oil or gas - Low cost as it uses standard power supply (50/60Hz) - Easy operation for anyone, anywhere, without the need for a boiler technician license *You can view detailed product features and applications in the manga document. For more information, please contact us or download the catalog to see more.
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basic information
【Specifications (UPSS W Series)】 ○ Model: UPSS-W5.0 / UPSS-W20 / UPSS-W60 (Compatible up to W240. *The numbers indicate steam generation capacity.) ○ Steam generation capacity: 5kg/h / 20kg/h / 60kg/h ○ Steam pressure: 0.1–0.3MPa ○ Steam temperature: 200–700℃ (Compatible up to 1200℃) ○ Input power supply: Three-phase 50/60Hz 200/220V ○ Input current: 35A / 115A / 300A ○ Heating capacity: 6kW / 24kW / 70kW ○ Startup time: Approximately 20 minutes ○ Efficiency: - / 95% or more / 95% or more ○ Structural standards: Simple boiler structural standards, etc. ○ Main body dimensions UPSS-W5.0: W550×D950×H1070mm UPSS-W20: W800×D1350×H1100mm UPSS-W60: W1000×D1550×H1225mm ○ Approximate weight: 300kg / 650kg / 1000kg
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Applications/Examples of results
【Examples of Use】 ○ Waste volume reduction and carbonization treatment ○ Sterilization and disinfection treatment ○ Gasification and fuel conversion of limited-term materials ○ Fiber recycling of fiber-reinforced plastics ○ Reflow treatment of tin plating ⇒ Reduction of whisker phenomenon, stress relief, and prevention of oxidation are possible. ○ Binder removal from ceramics ⇒ Improved productivity and shortened development cycles are possible by reducing binder removal time. ○ Heat treatment, surface modification, and melting of metals ○ Degreasing and drying of machine parts ⇒ Degreasing and drying can be done quickly without oxidation. ○ Cleaning of molds ⇒ Effective for cleaning rubber and resin adhered to the surface of molds for resin molding. High temperature in a low oxygen environment allows for cleaning through melting or sublimation of resin. ○ Explosion-proof heat source ○ Baking of food ⇒ It is also possible to create grill marks on food. ○ Drying of powders, metals, and coatings And many more!
Detailed information
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Examples of food carbonization treatment: Starting from the top and moving clockwise, these are carbonized treatments of bell pepper, lotus root, lemon, and mandarin orange.
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Company information
Tokuden Co., Ltd. is a company engaged in the development, manufacturing, and sales of induction heating jacket rolls, special reactors and transformers, medium-frequency induction heating devices, superheated steam generators (UPSS), temperature control equipment, and other devices that combine electromagnetic induction and isothermal technology, as well as electromagnetic induction equipment. Since its establishment, the company has contributed to the development of industrial technology in line with the times while maintaining independent management. The fundamental philosophy of the company's management is to always cherish the spirit of creativity and to fulfill its technical contribution to the advanced technology industrial society by creating better products. Therefore, Tokuden adopts a basic management stance of small-lot, diverse order production, and is equipped with the capability to carry out consistent production activities from product design planning to meet the specifications of individual customers.