Utilizing image processing to achieve zero counting errors. Instantly digitize all lightweight work records in three simple steps.
"Mebakari-kun" is a system that assists in the counting of parts during the inbound process at parts warehouses, during parts issuance, and during inventory checks of stock parts, using image processing. In traditional counting tasks, it was difficult to count parts with issues related to their individual weights (lightweight, variability) using electronic scales. "Mebakari-kun" has achieved efficiency in these counting tasks through image processing technology. Workers simply need to "spread out" the parts according to the instructions on the monitor, freeing them from the tedious and meticulous counting tasks.
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basic information
【Features】 ■Easy Measurement in Just 3 Steps "MeBakari-kun" allows you to simply place the parts you want to count on the measurement platform and spread them out; the camera captures the image and automatically counts the quantity through image processing. It can be easily used by field workers. ■Counting by Image Processing Instead of Weight Due to issues with the unit weight of parts (lightweight, variability), counting with electronic scales was difficult for certain components. "MeBakari-kun" enables counting through image processing technology, reducing the burden of meticulous counting tasks that require attention. ■Recording the Counting Results "MeBakari-kun" is a system that counts parts using image processing software, so the work details are logged. It has achieved traceability for counting tasks that were previously challenging. We also provide videos demonstrating the registration and counting process, as well as "trial sample counting" where you can actually try counting parts you want to use. Additionally, we showcase case studies, so please check out our product page.
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Applications/Examples of results
How to Accurately Count 17,000 Types of Small Parts The Ueda Logistics Center, which is part of Japan Radio Co., Ltd.'s logistics division, has embarked on reforms to ensure accurate asset management and to count a vast number of parts—approximately 17,000 types—without errors, thereby streamlining inventory and picking operations. To achieve this, the company adopted Tokyo Electron Device's parts quantity counting support system, "Mebakari-kun." ■ Challenges - Heavy burden of parts counting tasks - Improvement of employee skill levels - Prevention of shipping errors in logistics processes ■ Results - Parts that were difficult to count with electronic scales can now be counted quickly and accurately using image processing technology - Employees with no prior experience in parts counting can quickly learn the counting tasks - The log data of counting results generated by the system serves as evidence for clients, making explanations for inquiries clear ■ Features - Counting parts is achieved through "image processing" rather than "weight" - The counting process consists of just three steps: "place," "spread," and "take a picture" - Work details can be logged for record-keeping You can view the detailed interview on our product page.
Company information
PB (Private Brand) Business Tokyo Electron Device’s PB business combines image processing, data science, and robotics to develop equipment and embedded solutions that automate and streamline operations in semiconductor and panel manufacturing, as well as factory and logistics environments. Through the inrevium brand, we offer a one-stop service from specification review and design to prototyping, evaluation, pilot production, and mass production. By leveraging our proprietary technologies and integrated in-house capabilities, we help customers improve development efficiency and productivity through automation and labor-saving solutions.
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