High-power, high-speed laser welding machine for mold repair that reduces man-hours and increases durability! *Demonstration available*
"I want a laser welding machine, but it's expensive and I'm worried about whether I can use it properly." T-LASER solves this problem. The development concept is as follows: "High quality" yet "low price," "unique technology" makes it "easy." That is T-LASER. ● High Quality Achieves high beam quality through high efficiency and excellent optical design. It can handle a wide range from ultra-fine welding to high-power welding with a stable low output range and ample high output. → Compatible with steel wires from φ0.1 to 1.0 mm (also compatible with aluminum and copper alloys). ● Low Price Through a thorough quality control system, we prioritize high quality while sharing wisdom and ideas to achieve low prices. A Japanese-made laser welding machine that is meticulously focused on an easy-to-implement price. ● Unique Technology The teaching system "T-TRACK," suitable for build-up welding repairs. A lineup that accommodates small to large workpieces. The power supply unit is cartridge-based to improve maintainability. ● Easy Designed so that anyone can perform tasks that only skilled craftsmen could do. In addition to hardware, we provide robust support on the software side to ensure users can continue to use high-quality laser welding. T-LASER is ideal for build-up repairs of precision molds.
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basic information
Laser welding has become an essential technology for repairing precision molds. However, due to concerns over initial costs and operational aspects, many companies often outsource to specialized laser welding firms. While outsourcing can be efficient, it also presents issues such as "high costs for laser welding" and "transportation time and delays for molds." Additionally, production sites are competing globally with many companies. To survive in this intense competition, it is crucial to establish: ● A response to short delivery times ● A system that can handle emergencies In other words, building a maintenance system is extremely important. To address this challenge, we developed T-LASER. It is necessary to quickly internalize high-level laser welding to gain strong competitive power. ↓ If you are a laser welding user facing any of the following issues, please feel free to consult us! - Microcracks occur after electrical discharge machining - Microcracks occur when adding material to high-hardness materials - Unable to weld neatly with thin wires such as φ0.1mm - Welding defects (pores, shrinkage) occur with nitrided workpieces - Cracks in die-casting molds were repaired but broke again immediately - Chipping on punches was repaired but lacks durability
Price information
●YW-150 Table type: 4.5 million yen Electric stand type: 5.5 million yen Teaching type: 10 to 12 million yen (with T-TRACK) ●YW-200 Table type: 5.5 million yen Electric stand type: 6.5 million yen Teaching type: 12 to 14 million yen (with T-TRACK) *Prices are listed as the standard set retail price (excluding tax). *For more details, please contact us.
Price range
P6
Delivery Time
P4
※*Please contact us as it varies depending on the set contents.
Applications/Examples of results
● Application to Plastic Molds Repairing of weld buildup for PL (burr prevention), sharp angles, corner fillets, wear areas, vertical walls, narrow bottom surfaces, character removal, gate filling, and surface treatments (PVD, CVD, nitriding, plating), etc. ● Application to Die Casting Molds Repairing of weld buildup for heat checks, cracks, melted areas, corner rounding (burr prevention), vertical walls, narrow bottom surfaces, character removal, and surface-treated (nitrided) workpieces, etc. *It is also used for repairing casting defects (such as blowholes and pinholes) that occur in cast products (product rescue). ● Application to Other Molds Repairing of cutting edges in rubber molds, wear areas and pinholes in glass molds, and chipping in press molds (punches and dies), etc. ● Application to Machine Parts Repairing of weld buildup for wear areas, dents, scratches, pinholes, and machining errors in various machine parts such as rolls and shafts. ● Application to Precision Thin Sheet Metal Precision joining for thin sheets, thin-walled pipes, and fine wires in medical parts, electronic components, sensor parts, etc. <Applicable Wire Sizes> Steel Wire: φ0.1 to 1.0 mm Aluminum Wire: φ0.1 to 0.8 mm Copper Alloy: φ0.1 to 0.6 mm <Applicable Plate Thickness> SUS Plate: t=0.05 to 2 mm
Detailed information
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<Capable of handling large workpieces!> The electric gantry type allows the laser head to be freely moved in the X-Y-Z directions using a joystick. The maximum work size it can accommodate is 2M x 2M. The electric gantry type can handle a wide range of workpieces from small to large, making it highly versatile and a recommended model for various tasks.
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<Best Model for Small Workpieces> This is a work process where the workpiece is placed on a work table. It is recommended for small work sizes as it allows for the introduction of low-cost, high-quality laser welding machines. Compatible workpiece size: approximately 350×400mm Compatible workpiece weight: up to 40Kg (operating load: 40Kg) *If the workpiece weight exceeds 40Kg, moving the workpiece during operation can be dangerous, so an electric stand type is recommended.
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<Easily handle three-dimensional complex shapes!> Laser welding allows for high-quality welding without the risk of heat. However, the precision molds that are the target workpieces have three-dimensional complex shapes, making it difficult to approach depending on the work shape and repair areas. The teaching type is equipped with the "T-TRACK" system, which allows anyone to easily teach three-dimensional complex shapes in a short time. This enables the teaching of welding operation trajectories in a short time, clearing the approach to complex shapes. If you want to perform high-level laser welding easily and internalize three-dimensional complex shapes, please take a look at the teaching type equipped with T-TRACK!
Line up（2）
| Model number | overview |
|---|---|
| YW-150 | Despite being "high quality," it offers "low prices" and is "easy to use" thanks to its "unique technology." This Japanese-made laser welding machine for mold repair was developed specifically for precision mold buildup repairs. It is recommended for mold manufacturers and users who want to in-house high-level laser welding. |
| YW-200 | With an average output of 200W, it enables high-power welding at high speeds. It is recommended for welding contractors considering laser welding as a business and for companies that need to respond quickly to large areas (even a few minutes faster). |
catalog（1）
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Company information
At our origin, there is a single thought: "We want to be a presence that illuminates the future of our customers and society with laser technology." Japan's manufacturing sites have always supported the world with high technology and passion. However, there are unspoken "real concerns" that exist in those environments. We did not want to miss hearing those voices. That is why we embedded the wish "Telus = Please ask us" in our company name. Terrace Laser wants to stand beside our customers, look in the same direction, and overcome challenges together. We are committed to a user perspective, continuously creating innovative technologies, products, and services with passion. That is our spirit.
