Ultrasonic Dispersion [Hielscher Company] Production Consideration Demo Test Dispersion Emulsification Extraction
Heelscher ultrasonic devices UIP500hdT, UIP1000hdT, UIP2000hdT
Circulation demo tests from 5L to 50L are possible. For production scale-up considerations, both in our lab room and at user sites with equipment rental!
Heilshar Corporation primarily designs and manufactures large and powerful ultrasonic equipment, offering lab equipment, prototype benchtops, and production-level devices. The results are completely different from those of immersion-type ultrasonic cleaners. It is the high amplitude and high surface strength of Heilshar's powerful ultrasound that enables this technology. Until now, Heilshar ultrasonic equipment, which guarantees high output (50,000W) and 24-hour continuous operation, achieves what was impossible with ultrasonic devices. Unlike shear mixers, ultra-high pressure homogenizers, and stirring bead mills that use shear force, it employs 100% cavitation through ultrasound for erosion dispersion, achieving results that shear force could not. <Applications> Nanodispersion of aggregates, reduction of particle size, extraction, emulsification, dissolution, chemical reactions (sonochemistry) <Sectors> Nanomaterials, paints, inks, pigments, fuels, chemicals, cosmetics, biology, food & beverages.
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basic information
This technology, which is distinct from the previously deemed impossible large-scale ultrasonic devices, is a high-power model with a large output. It is a dedicated model developed for mass production, capable of processing large volumes of liquid with an astonishing maximum output of 16,000W (UIP16000). Unlike other products, it does not require cooling of the equipment itself and can operate continuously for 24 hours. Multiple ultrasonic homogenizers can be used in parallel to meet the customer's output needs, and if necessary, it can be scaled up to a maximum of 120,000W (using 12 units of UIP10000).
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Applications/Examples of results
1. Ultrasonic wet dispersion 2. Ultrasonic homogenization 3. Ultrasonic particle surface functionalization 4. Ultrasonic extraction and cell lysis 5. Ultrasonic emulsification 6. Ultrasound for chemical activation 7. Ultrasonic decomposition 8. Ultrasonic particle surface cleaning 1-1 Nanomaterial dispersion 1-2 CNT dispersion 1-3 Graphene oxide 1-4 Reinforced rubber 2-1 Thermoelectric nan powder 2-2 Nanodiamond 2-3 Ultrasonic dyeing 3-1 Mini-emulsion 3-2 Conductive ink 4-1 NOx reduction through emulsification 4-2 Sonochemical desulfurization 4-3 Biodiesel
Detailed information
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This is an example of a circulation demo test using the industrial device UIP2000hdT (2000W). It is a test to confirm the amount of ultrasonic energy required per unit volume. For instance, after starting the circulation of a 5L sample liquid, samples are taken hourly, and analyses are performed to determine how much time and energy is needed to reach the desired outcome for the 5L solution. There are no complex factors like rotating bodies involved. Based on that data, the size and cost of the equipment for processing 100L, 1000L, etc., will be determined.
Line up（3）
| Model number | overview |
|---|---|
| UIP500hdT | Ultrasonic output 500W (used for both research batch processing and circulation processing) |
| UIP1000hdT | Ultrasonic output 1000W (used for both batch processing and circulation processing) |
| UIP2000hdT | Ultrasonic output 2000W (can be used for circulation processing, benchtop, and production) Standard models are available up to 8000W when connected. |
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Company information
DKSH is a member of the Swiss global company "DKSH Group." It provides comprehensive services and solutions across the entire value chain, combining procurement, marketing, sales, distribution, and after-sales service, through its three business divisions: consumer goods, production materials, and technology, with a long-term perspective.
