Damage-free transport and inspection of passive components and surface-mounted devices (automotive MLCCs, crystal oscillators, piezoelectric elements), etc.
The "Trefeeder," a non-vibrating parts feeder developed by Toray Precision, is a new type of parts feeder that aligns and transports target products without vibration. It demonstrates excellent performance in the alignment and transportation of parts (components) with sizes of around a few millimeters, offering damage-free handling, compatibility with various types, and low electrostatic properties. Additionally, it can be used as a simple parts feeder, and by installing measurement and inspection devices along with a work recovery unit within the equipment, it can be upgraded to an inspection system. 【Examples of Target Parts (Components)】 1. Passive components and surface-mounted parts (automotive MLCCs, crystal oscillators, piezoelectric elements), etc. 2. Other parts (components) with sizes of around a few millimeters. 【Features】 1. Damage-free transportation (long and short sides, inverted, front and back, surface alignment) 2. Compatibility with various types 3. Electrostatic suppression structure 4. Direct connection to the next process 5. Quiet operation 【Must-See! Videos】 1. Work transportation and supply (MLCC 1005) 2. Six-sided appearance inspection of MLCC 3225 and damage-free good product recovery https://www.ipros.jp/product/detail/2000520191/
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【Features Details】 1. Damage-Free Transport (Long and Short Sides, Inverted, Front and Back, Surface Alignment): Significant reduction of damage to workpieces through vibration-free alignment. Control and correction of the workpiece's long and short sides, inverted position, front and back, and surface orientation using guide formations, air blow, magnet units, etc. Workpieces that pass quality inspection are collected damage-free using an air-floating slope. 2. In-Machine Inspection of Parts Feeders: Since there is no vibration inside the parts feeder, it can be equipped with customer-specified measurement and inspection cameras, various sensors, or our recommended measurement and inspection systems that work well with tray feeders. The vibration-free, seamless guide induction minimizes disturbances in the workpiece's orientation when transferring to the inspection table. 3. Multi-Variety Support: One model supports multiple varieties, with variety switching requiring only a few parts replacements and sensor threshold adjustments. 4. Static Electricity Suppression Structure: There are few points where the workpiece rubs against the machine structure, making it less likely for static electricity issues to occur. 5. Direct Connection to Next Process: Due to the absence of vibration, the linear feeder end can be directly connected to the customer's next process. 6. Quiet Operation: No vibration noise, providing excellent quietness.
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【Applicable Models】 1. Trefeeder S - A basic parts feeder that accommodates electronic components like semiconductors, with an external size of approximately 20mm. 2. Trefeeder V - A high-functionality parts feeder that adds front-back and top-bottom alignment functions to the S-type features. 3. Trefeeder IT - An inspection table with alignment functionality that guides workpieces to a glass table without vibration and seamlessly while maintaining the workpiece posture established by the rectifying mechanism. 4. Trefeeder IS - A measurement and inspection device equipped with the recommended image processing inspection system and 3D measurement head for the IT type.
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Precision micro-machining technology is increasingly recognized as a common foundational technology that supports modern advanced industries. Since its establishment in 1955, Toray Precision Co., Ltd. has manufactured spinnerets, which are key technologies for synthetic fiber production, and has contributed to the development of the synthetic fiber industry by providing them to fiber manufacturers worldwide, including Japan and Europe and the United States. Meanwhile, the experience and technology gained during this time in precision micro-machining have been widely applied to other industrial sectors. Precision machined components are incorporated into critical parts of aircraft, industrial robots, measurement and control equipment, etc. Additionally, the specially developed and designed fluid nozzles have demonstrated their functionality as important components in various industrial machines. The ultra-precision micro-machining technology, boasting sub-micron precision, is also utilized in the optical communication field, which is essential for realizing a highly information-oriented society. We have also commercialized various optical devices, including optical components such as ferrules and adapters. As a pioneer in ultra-precision micro-machining technology, we will continue to contribute to society by delivering high-precision, high-quality products.
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