Safer processing methods & CAM solutions that deliver perfect machining
We achieve efficient 3D machining from simple parts to complex component processing. The hyperMILL CAM software provides powerful and precise features for 3D machining. Whether the shapes are simple or complex, it can quickly and reliably produce high-quality curved surfaces of parts. Performance Improvement With comprehensive automation solutions, hyperMILL offers significant time savings in 3D programming. 5Axis Innovative CAM technology pioneer in 5-axis machining 5-axis machining is one of the most challenging processes in CNC machining. By using OPEN MIND's hyperMILL CAM software, you can quickly and easily create 5-axis NC programs with high-quality surface finishes in a short time. ■ Features Tool paths with fully automated interference checks and avoidance. Supports high-speed simultaneous 5-axis machining for pocket shapes with curvature on the bottom. Generates tool paths that effectively utilize barrel tools, contributing to cost reduction. Utilizes existing tool paths to output new 5-axis tool paths checked for interference using different tool protrusion lengths and other tools.
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basic information
This is a system that enables high-value-added 5-axis machining with relatively simple operations, producing tool paths with very high precision and smooth machine movements. The system configuration includes general machining function modules as well as dedicated modules tailored for specific machining applications such as tubes, blades, impellers, and tires. It features an automatic axis control function that smooths the operation of the rotational and tilting axes of 5-axis machining without creating control curves or control surfaces, along with automatic interference avoidance that adjusts the synchronization of the tilting axis displacement and rotational axis, ensuring smooth axis displacement movements that do not affect the workpiece during avoidance. This significantly reduces the operator's workload and enables practical 5-axis machining. Additionally, it supports not only 5-axis but also 2-axis, 3-axis, and turning operations. **Features** - Reduces operational man-hours, speeds up programming, and improves surface finish quality. - Increases the reliability of the machining process and the number of effective technical parameters. - Improves cutting conditions. - Allows continuous machining of inclined tube-shaped parts against curved surfaces with simpler programming and machining procedures. - Capable of machining undercut shapes. For more information about other features, please contact us.
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Applications/Examples of results
A wide range of processing methods that can accommodate various product shapes: 2D to 3D processing. Achieving safer 2D processing trajectories. Even in 2D processing, by using 3D model shapes, it is possible to create NC programs with higher safety through tool and holder interference checks. Automation through feature automatic recognition and macro technology. Various hole shapes and pocket shapes are automatically recognized using feature technology. This allows for the standardization of processing steps through macro technology and the reproduction of skilled technicians' processing know-how. Realizing simple CAM operation and high-precision processing: 5-axis processing. Simple tool axis settings with 'CAM operation.' The GUI is completely unified from 2-axis to 5-axis. There are automatic setting commands for tool axes that can accommodate various shapes, as well as various other tool axis settings. More efficient processing performance. In 5-axis processing, interpolation processing is possible with fixed tilt and rotation axes. Various division methods allow for the automatic calculation of division angles, including interference checks. It achieves high-precision 5-axis processing that is difficult with other CAM systems.
Company information
In order to support manufacturing companies in the manufacturing industry through 3D digital technology, we were established in 2014 in Kobe City. We provide the latest 3D digital technology to the manufacturing society through our network with global companies. We create opportunities for 3D innovation that brings about new changes and develop manufacturing experts together with the manufacturing society. Through our high technical capabilities and professional services cultivated over many years, we support the enhancement of global competitiveness and create opportunities for companies to thrive.
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