Ultrasonic Continuous Welding Device for CFRTP Products 'Manufactured by Adwells Co., Ltd.'
SW/UD Series
We have achieved continuous welding of CFRTP, which was difficult with conventional technology, through our unique ultrasonic welding technology.
Technological development is underway to promote the use of CFRTP in automobiles, airplanes, wind power generation, and industrial equipment, where lightweight structures are required. At Adwells, we contribute to the technological advancement of CFRTP products through ultrasonic application devices that can be applied to the manufacturing of CFRTP materials, intermediate processed products, and final products.
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basic information
We have launched an innovative product lineup that applies ultrasonic continuous welding technology to the CFRTP manufacturing process. ■ Ultrasonic Continuous Welding Device SW1000LS It performs welding of CFRTP structures using unique technology. 1. Continuous welding, not just spot welding, is possible. 2. There are no limitations on the welding direction, allowing for high adaptability to workpiece shapes. 3. There are cases where a very high bonding strength of 50 MPa in tensile strength was achieved with material A. 4. It can be mounted on multi-axis robots to accommodate large workpieces. ■ UD Tape Layup Device Ultrasonic technology is used to lay up UD tape onto resin-molded products or metal parts. 1. By completely welding instead of temporarily fixing, it is possible to eliminate the need for heating press in subsequent processes. 2. With an actuator that controls a constant load, it follows the surface irregularities of the workpiece at high speed, achieving stable welding quality. 3. It can also be mounted on multi-axis robots to accommodate large workpieces. ■ UD Tape Manufacturing Device (Opening/Impregnation) UD1000MS This device manufactures thermoplastic UD tape. 1. Various combinations of fibers (CF, GF) and matrix resins are possible. 2. It is possible to impregnate high-viscosity thermoplastic resins while suppressing voids using ultrasonic technology.
Price information
Delivery times may vary depending on the product and product specifications, so please feel free to contact us.
Price range
P7
Delivery Time
※Delivery times may vary depending on the product and product specifications, so please feel free to contact us.
Applications/Examples of results
■ Ultrasonic Continuous Welding Device Welds CFRTP made of engineering plastics such as PA and PEEK for aerospace and industrial equipment. ■ UD Tape Layup Device Laminates UD tape onto aluminum/resin (such as PA6) for aerospace, automotive, and industrial equipment. There are also cases where 20 layers of UD tape have been laminated. ■ UD Tape Manufacturing Device (Opening/Impregnation) Forms UD tape using various combinations of materials such as fibers (GF/CF) and resins (PA6/PEEK/PP).
Detailed information
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It can be welded continuously, rather than by spot welding.
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An example of achieving a very high bonding strength of 50 MPa tensile strength with PA material.
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Tape layup for resin-molded products.
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Tape layup on metal
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Various combinations of fibers (CE, GF) and matrix resins are possible.
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It is possible to impregnate high-viscosity thermoplastic resin while suppressing voids using ultrasound.
Line up（3）
| Model number | overview |
|---|---|
| Ultrasonic Continuous Welding Device: SW1000 | |
| UD Tape Layup Device | |
| UD Tape Manufacturing Device (Opening Fiber/Impregnation): UD1000MS |
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Company information
We respond flexibly and promptly to customer needs. In the "trading company" functional area, we are fully committed to providing truly attractive products and services that meet customer needs by collaborating with leading specialized manufacturers and utilizing advanced mechatronics technology to add value, thereby adapting to a highly information-oriented society. In the "mechanical parking equipment" business, we manufacture and install high-quality, environmentally friendly, and safety-conscious products to meet various customer needs. Based on our accumulated wealth of experience and technology, we provide 24-hour maintenance services through a nationwide service network, earning strong trust from our customers. The "freeze-drying equipment" business consistently develops next-generation "freeze dryers," including the sealed tube-type freeze dryer, which received the Minister of Economy, Trade and Industry Award from the Japan Industrial Machinery Manufacturers Association. We deliver and maintain both small-scale research and large-scale production equipment, and we also support the development of pharmaceuticals and food, establishing ourselves as an industry leader and receiving high praise. ◆ Locations Sapporo, Hitachi, Nagoya, Osaka, Fukuoka, Yamaguchi ◆ Overseas Subsidiary Thailand - Business activities: Sales of resin molded products, metal processed products, sheet metal, packaging materials, and electronic components.