Ultra-hard solid metal saw [for micro machining]

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last updated：Nov 30, 2021

エムエーツール

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High-intensity cutting edges can cut well even if they are thin! Our company can produce thin blades that other companies cannot!

Our unique grinding technology has achieved the practical application of ultra-thin blade thickness, which was not realized in carbide solid metal saws. It enables fine cutting and micro-grooving in areas that were previously considered impossible. We have achieved a blade thickness of 0.02mm, one of the smallest in the world. This allows for high-speed micro-cutting and micro-grooving of non-ferrous metals and resin materials. *Features* ◆ Achieves the world's smallest blade thickness of 0.02mm ◆ Usable range is Φ25 to Φ120 (other sizes can also be produced) ◆ Enables high-speed micro-cutting and micro-grooving of non-ferrous metals and resin materials ◆ Three blade shapes to choose from *For more details, please refer to the PDF document or feel free to contact us.*

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basic information

【High-Speed Processing Example】 ■Processing Time: Approximately 30 seconds ■Metal Saw Size: Outer Diameter 70 / Thickness 0.10 / Inner Diameter 25.4 / Number of Teeth 100 ■Work Material: AL6063-T6 ■Machine Used: Matsuura Machinery Manufacturing Co., Ltd. V.PLUS-550 ■Cutting Length (Work Width): 50mm ■Number of Grooves Processed: 10 ■Groove Width: 0.10mm Groove Depth: 0.5mm Rib Width: 0.15mm ■Metal Saw Rotation Speed: 6000rpm ■Feed Speed: 8000mm/min 【Target Work Material for Processing】 ■Metal materials such as aluminum, copper, pure iron, SUS, etc. ■Resin with glass fiber, FRP base materials 　Engineering plastics such as acrylic-based resins ■Laminated materials of metal and engineering plastics, etc.