Are you having trouble with the delivery time for your cast metal prototypes? "Casting Prototype Service!" for cast iron, aluminum castings, and stainless steel castings (lost wax casting)!
● The production time for casting prototypes can be shortened! Since model production is unnecessary, the time required for prototype production, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or variations in dimensions, can be molded at the same time in one molding process. This allows for the verification of multiple types in a short period.
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basic information
By utilizing 3D printers, traditional wooden molds and metal molds are no longer necessary, allowing for benefits such as "reduction of initial costs," "prototype production in as little as 6 days," and "simultaneous prototyping of similar products." (Supported data: IGES/STEP/PARASOLID) In research and development evaluations, the ability to simultaneously prototype similar products contributes to "shortened timelines" and "cost reduction." By presenting prototypes and evaluation data to customers in advance, the risks during the ramp-up of mass-produced products can be reduced.
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Applications/Examples of results
Case of working machine parts (Quantity: 1 piece, Φ150×300, approximately 10kg, hollow shape, FCD600, appearance and dimensional inspection) Cost: Compared to traditional wooden mold production, modeling and molding costs are reduced by about 60-70%! Delivery time: The traditional wooden mold production took 25 days, but the prototype production period has been shortened to 6 days! *The above is an example when 3D data of the material is provided. Costs and delivery times may vary depending on product shape, quantity, and other manufacturing conditions.
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Company information
Hinode Holdings is a professional casting group comprising experts in cast iron, cast steel, aluminum casting, machining, and logistics. Using the collective strength of our group, we solve challenges across design, development, production, and procurement, such as "weight reduction and vibration suppression of equipment parts," "precision machining," and "complexities in supplier management and ordering." From the development stage of equipment to VA/VE for mass-produced machines, leave it to Hinode. ■ Target Industries Semiconductor and electronic component manufacturing equipment (Frames, bases, chambers, vacuum pumps, precision parts made of low thermal expansion cast iron, etc.) Machine tools (Beds, columns, and beams made of cast iron or mineral casting) Industrial robots (Bases, casings, and arms) Transportation equipment and construction machinery (Engines, drivetrains, hydraulic parts, and undercarriage components) Shipbuilding and marine equipment (Sheaves, casings) ■ Target Processes / Materials Processes: Material development & selection, structural design, prototyping, mass production, machining, assembly, quality control, global procurement, and domestic/international logistics. Materials: Cast iron (FC/FCD), aluminum casting, cast steel, stainless cast steel, low thermal expansion materials, heat-resistant cast steel, wear-resistant materials, mineral casting, and others.
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