3D solid wave structure using wave formers! Reproducing more flexible and diverse functions.
"WaveFormer" continuously forms a stable pleated wave in non-woven fabric material through the interlocking of numerous segmented gear rolls arranged vertically, simultaneously providing cushioning and increasing surface area. By employing a number of vertically moving segmented gear rolls and a movable guide bar, it is possible to adjust the pleat width within a certain range without replacing the gear rolls. The processing is chemical-free and metal-free, using only resin gear rolls and hot air. 【Features】 ■ Adjustable pleat width change ■ Double wave processing ■ Wave density setting ■ Eco-friendly design *For more details, please refer to the PDF document or feel free to contact us.
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basic information
【Specifications】 ■Material: Pre-needling non-woven fabric *Consult separately for thermal bonding ■Product width: 1000–2400mm, basis weight: 100–400g/m2, thickness: 5–10–15mm *Consult separately ■Processing speed: For a supply speed of 3 [m/min], after the machine (adjustment conveyor): 1 [m/min] ■Wave folding height: max. 40mm *Consult separately ■Wave forming gear roll: φ300mm, material: resin ■Motor capacity ・(1) Wave former: 1.5–2.2kW × 1 unit ・(2) Intermediate transport device: 0.75kW × 2 units (upper and lower) ・(3) Elevation for (2) upper section: 0.4kW × 1 unit ■Compressed air pressure: 5.5 kg/cm2 ■Total electrical capacity: approximately 4kW ■Power supply: 3-phase, 60 or 50Hz, 200V *For more details, please refer to the PDF document or feel free to contact us.
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Applications/Examples of results
【Product Application Examples】 ■ Mattress material ■ Core material for gym mats ■ Cushion material for interiors ■ Vehicle seat cushions ■ Office chair cushion material ■ Soundproofing materials ■ Insulation materials ■ Various filter materials ■ Ceiling boards *For more details, please refer to the PDF document or feel free to contact us.
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Company information
Our company provides essential equipment and materials for adding high value and multifunctionality to products and materials such as textiles, non-woven fabrics, and other sheet-like materials. We have a comprehensive product lineup for both screen printing and digital printing, both domestically and internationally, and we have established a robust after-sales service system. Additionally, we design, develop, and manufacture continuous processing equipment for sheet-like fibers, non-woven fabric materials, and polarizing films. We also have a branch office (with a showroom) in Tokyo, so please feel free to stop by.
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