Easily filter, separate, dewater, and recover μ particles (sludge) contained in wastewater and contaminated oil. No consumables such as filter cloths or filters are required.
The recovery of low moisture content sludge can reduce the amount of industrial waste or the cost of reuse. Features: 1. Easy filtration, separation, dewatering, and recovery of μ-sized particles (sludge) contained in wastewater and oily waste. 2. Excellent filtration and separation capabilities with a recovery method that does not burden the equipment. 3. Reduction in product defect rates caused by contamination from dirty circulating water and oil used in production and polishing machines. 4. Reduction in the amount of industrial waste or the cost of reuse through the recovery of low moisture content sludge. 5. Extended lifespan of polishing tools used in production and polishing machines. 6. Reduced wear during sludge recovery, suppressing the mixing of impurities. 7. System design that ensures compatibility with production and polishing machine lines while pursuing ease of use. 8. Maintenance cost reduction due to a simple and robust compact structure. 9. No consumables such as filter cloths or filters required (electricity and air are necessary). For our product site, please right-click the following URL and select "Open link in new tab."
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basic information
- Achieved 80% filtration of glass polishing wastewater with particles larger than 3μ (Glass specific gravity: 2.5). - Can easily process large, hard, soft, and viscous sludge. - Reduces clogging of nozzles (piping) in production and polishing machines, as well as cleaning of equipment and circulation tanks. - Achieved recovery of sludge with a moisture content of 10% in glass polishing wastewater treatment. - Reduced clogging of tools for glass polishing, increasing lifespan by 20-30%. - We design and manufacture coolant systems tailored to customer needs. - Currently, there have been zero parts replacements within one year of delivery and use. There is also a foam-dispersion type fully automatic centrifugal separator. Effects: ● Prevention of nozzle clogging in various machinery. ● Prevention of hydraulic equipment troubles in various machinery. ● Improvement in productivity and yield rate. ● Extension of the lifespan of various machinery. ● Reduction of maintenance management costs and labor-saving. ● Reduction of wastewater and waste oil discharge. ● Reduction in coolant liquid costs.
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Applications/Examples of results
Applications ● Purification of grinding and polishing fluids for various machinery such as gun drilling machines, honing machines, electrical discharge machines, precision grinding machines, electrolytic polishing machines, gear polishing machines, cleaning machines, cutting machines, centerless machines, double-headed machines, etc., and recovery of cutting chips. ● Various processing for glass sapphire LCDs, automotive, industrial, and architectural glass processing machines, hard disk processing machines, LED substrates, etc. ● Band saws, outer diameter polishing machines, and wire saw processing for silicon processing semiconductors and solar cell wafer manufacturing. ● Processing of rare metals such as tungsten, silver, and copper. ● Food washing wastewater and royal jelly. There are successful implementations in major factories.
Detailed information
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1. The untreated water (sewage) is pumped from the inlet of the treated water and is sprayed from the nozzle towards the inner wall of the rotating body.
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2. The water before treatment is filtered and separated into treated water (clean water) and sludge (recovered material) due to the high centrifugal force within the rotating body.
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3. The treated water (clean water) passes through the hole in the top cover of the rotating body and is discharged from the treated water outlet, while the sludge adheres to the inner wall of the rotating body.
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4. After the filtration separation and dewatering are completed, the machine stops and the shutter opens. The sludge (collected material) is scraped off by the sludge discharge scraper.
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5. The rotating body rotates slowly due to the gear motor. The scraper for sludge discharge moves toward the inner wall of the rotating body and gradually scrapes off the adhered sludge from the surface.
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6. The scraped sludge (collected material) is discharged from the sludge discharge outlet.
Company information
Kyoei Corporation, since its founding in 1947, has acted as a bridge between users and manufacturers, supplying industrial equipment and materials along with the latest technological information. We have maintained a user-oriented sales approach characterized by meticulous and speedy product supply, boasting top-class trust and achievements in the industry, and have built a system that cannot be easily replicated by others. In today's industrial world, where the waves of technological innovation such as high-tech and software development are transforming the industrial structure itself, we aim to continuously adapt to the changes of the times while basing our work on the foundation established since our inception. We take pride in the fact that our growth has been possible because we have always valued the spirit of coexistence and mutual prosperity, "harmonizing together and thriving together," for both manufacturers and users. Moving forward, we are committed to uniting as a company to strive for Kyoei for our customers.
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