Introducing a processing example using a super finisher that achieved a measurement result of Ra0.035μm, replacing whetstone grinding!
"Film polishing" can achieve an excellent finish in a short time while minimizing polishing unevenness and the occurrence of scratches. We received a request from an automotive parts manufacturer for processing using a super finisher aimed at improving surface roughness. Before processing, the Ra was 0.8μm, and the required value was below Ra 0.5μm. Using a micro film of 9μ, we performed processing for 15 seconds, and the measurement result after processing was Ra 0.035μm. 【Processing Example】 ■ Requester: Automotive parts manufacturer ■ Work Name: Shaft, Planet Pinion ■ Work Material: SCM415H Hardened ■ Purpose: Improvement of surface roughness / Pre-processing Ra 0.8μm / Required value below Ra 0.5μm ■ Film Used: Micro Film 9μ ■ Processing Time: 15 seconds ■ Measurement Result After Processing: Ra 0.035μm * Test processing is available. The first time is free of charge. * For more details, please refer to the PDF document or feel free to contact us.
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【Features of Film Polishing】 ■ Achieves an excellent finished surface in a short time ■ Minimizes polishing unevenness and the occurrence of scratches ■ Processing is done on a constantly new film surface, eliminating the need for dressing work ■ Enables uniform product finishing even without experience or technical skills * For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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Our company was founded in 1951 in Kobana, Kawanishi City, Hyogo Prefecture, with the aim of precision machining of small parts using Swiss-made small precision automatic lathes as the core. Currently, we operate with a four-factory system in Osaka and Hyogo Prefectures. At the time of our founding, we specialized in parts machining, but since the machining equipment necessary for parts processing was predominantly foreign-made and very expensive, we decided to develop our own cam-type automatic lathe, which led to the birth of our precision division. We also manufacture cutting tools in-house, creating unique strengths that extend beyond parts machining to include tool design and the use of our own dedicated machines. We have two divisions: the machine tool division and the parts division. In the "Parts Division," we perform high-precision and complex precision machining using our unique machining and management technologies, ensuring that we can meet a wide range of customer requests from prototyping to mass production under a highly reliable quality assurance system. In the "Machine Tool Division," we design machine tools and utilize a super finishing machine called the "Super Finisher" using a film method, widely accommodating ultra-fine machining of parts that require high performance and high efficiency, from standard machines to dedicated machines.