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  6. [Observation Case] X-ray Observation of a Toggle Switch

[Observation Case] X-ray Observation of a Toggle Switch

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last updated:Jun 26, 2025

アイテス
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Observation of the misalignment of the internal metal plate! This is a case study of a toggle switch observed using X-ray fluoroscopy and orthogonal CT observation.

A defective toggle switch component was found where the operating lever does not switch. Upon performing X-ray fluoroscopic observation, it was observed that the internal metal plate was misaligned, revealing the cause of the defect. In this case, the metal plate is supposed to move like a seesaw around the central terminal to switch the circuit, but due to the misalignment of the metal plate in the defective product, the lever could not switch to the opposite side, preventing the circuit from being switched. CT observation provides not only a 3D image but also arbitrary slice cross-sectional images in the X, Y, and Z directions. [Observation Case] ■ Subject: Toggle Switch ■ Observation Method: X-ray fluoroscopic observation, orthogonal CT observation ■ Cause of Defect: Misalignment of the internal metal plate *For more details, please refer to the PDF document or feel free to contact us.

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[Observation Case] X-ray Observation of a Toggle Switch

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  • Related Link - https://www.ites.co.jp/structure/furyo.html
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[Observation Case] X-ray Observation of a Toggle Switch

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Analysis case of faulty switch contacts

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Analysis case of faulty switch contacts

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Since a malfunction was suspected in the switch section of the appliance that would not power on, we will introduce a case study along with the work flow. First, we check for any shape changes such as swelling, cracking, or discoloration through visual observation. In the electrical check, we confirm whether the malfunction can be reproduced and whether it is an open or short circuit. An internal observation using X-rays revealed that the contact terminals inside the switch had melted, scattered, and disappeared, resulting in an open failure. Ultimately, we will submit a report that includes the consideration of the cause. We also accept inquiries for analysis consultations after non-destructive testing, so please feel free to contact us.

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Electronic Components and Semiconductors

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Aites was established in 1993, originating from the quality assurance department of the IBM Japan Yasu office. Based on the technical expertise cultivated through cutting-edge defect analysis and reliability assurance of electronic components at the IBM Japan Yasu office, we have provided various products and services that support the development and manufacturing of semiconductors, displays, organic EL, solar cells, and electronic components to customers both domestically and internationally.

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