Automation and stable production of 100,000 units per month. Introducing examples of improvements in setup time!
We would like to introduce a case study of problem-solving using our "APS Chuck and APS Quick Jaws." A certain company engaged in the machining of diesel engine parts consulted us, stating that their regular hydraulic chuck was causing the jaw center to lift during chucking, leading to end face runout issues. In response, we proposed the APX08-inch chuck (2 units) and APX raw jaws (10 sets). The chuck, which does not have T-nuts, offers high rigidity, ensuring end face runout within 5 microns, and eliminates the need for reshaping after raw jaw replacement. 【Overview】 ■ Issues - Monthly production of 100,000 heat-resistant alloy (difficult-to-machine material) parts with a quality assurance of 5 microns end face runout. - Easy setup changes that anyone can perform (jaw replacement, jaw shaping). ■ Solution - Introduction of APX08-inch chuck (2 units) and APX raw jaws (10 sets). *For more details, please refer to the PDF document or feel free to contact us.
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【Other Overview】 ■Effects - High chuck rigidity without T-nuts, ensuring end face runout within 5μ - Quality stability confirmed, enabling automatic operation at night - Anyone can now replace the jaws - No need for machining after replacing the jaws - Jaw material (S55C) can be flame hardened - Almost no jaw wear since machining is unnecessary after jaw replacement *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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Since its establishment, Synthatec Co., Ltd. has been advancing with the motto of "emotion and surprise." The patented APS chuck and the patented Quick Claw® integration technology significantly reduce setup time and are seen as groundbreaking products that create high efficiency and high added value in inefficient small-lot production of various items. Please feel free to contact us if you have any inquiries.