Skin bran that cannot be removed by conventional milling is eliminated using a dry method (without water). Since no water is used, it reduces costs for wastewater treatment and maintenance of septic tanks.
The Kapika DP-3001 dry non-washing rice machine removes about 0.8% of the surface bran from white rice by weight without using any water or media, resulting in shiny, clean rice. Its processing capacity is 3000 to 5000 kg/h. 【Features】 ■ Almost no bran attached to the surface of the rice Since there is no dirt or bran on the surface of the rice, there are fewer bacteria, it is less prone to oxidation, and the occurrence of insects is extremely low. In addition to its long-lasting storage capability when placed in a rice container, the taste of the rice also improves. ■ Low cost, high yield, easy operation The durability of consumable parts is almost equivalent to that of vertical rice milling machines. Being dry, it can be installed at a low cost. The operation is the same as that of a rice milling machine, requiring no complicated procedures. It can operate simultaneously with a rice milling machine (interlocking type), allowing the polishing process to be completed within the milling time. The breakage during polishing is extremely low, resulting in a high yield. ■ Daily bran cleaning completed in 10 minutes The bran cleaning that took 60 minutes with older models can now be completed in 10 minutes due to the open structure, and the time required for resistance part replacement is reduced to about 1/5 to 1/6 of what it used to be. ■ Significant savings on washing water Compared to the amount of washing water used in regular rice milling, washing water is reduced to 1/5, leading to significant savings on water and sewage costs in commercial rice cooking.
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**Points for Finishing Beautiful, Glossy Rice** By increasing the overall length relative to the diameter of the roll, the retention time of white rice inside the machine is extended, allowing the bran layer to be removed on the surface of a specially processed wire mesh. Through blowing and suction, the bran layer removed from the surface of the white rice is efficiently expelled outside. The gap between the wire mesh and the roll is narrowed to about the size of two rice grains, effectively removing the surface layer due to the high polishing effect on the white rice surface.
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【Implementation Results】 Rice milling factories and rice cracker factories nationwide *Customers wishing to request a sample test are welcome to consult with us.*
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■Introduction Yamamoto Manufacturing Co., Ltd. is a machinery manufacturer founded in 1918 in Tendo City, Yamagata Prefecture. We have gained the top market share in Japan for agricultural machinery, particularly grain dryers and straw cutters. "Because we are a company that has walked alongside agriculture, we want to contribute to improving the global environment that supports food production." This desire, combined with our cultivated technology, led to the creation of the polystyrene reduction machine "High Melter." Through the provision of our products, we aim to create a bright future for the industry together with those who are challenging themselves in the recycling industry (*). That is our mission. ■Thoughts on Development The concept of a "circular economy," which views discarded items as resources and aims to circulate resources without generating waste, is gaining attention. However, the recycling industry (*), which plays a significant role in this, does not receive much public interest, and many companies are struggling with labor shortages. Through manufacturing, we want to shine a spotlight on this industry and bring about change. This is the sentiment embedded in all the environmental equipment produced by Yamamoto Manufacturing Co., Ltd. (*) In contrast to the "arterial industries" that produce goods, industries that collect, recycle, reuse, process, and dispose of waste are referred to as "venous industries," likening them to the circulation of blood in the human body.