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  6. Double plating for improved corrosion resistance.

Double plating for improved corrosion resistance.

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last updated:Mar 05, 2021

オテック
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The multilayering of hard chrome plating improves corrosion resistance by reducing the penetration of microcracks. It is effective when you want to keep costs down.

Hard chrome plating is not only excellent in wear resistance but is also sometimes applied to protect the surface of iron from rust; however, its corrosion resistance is not perfect. This is due to the presence of microcracks, which are tiny cracks that are not visible to the naked eye, on the surface of the hard chrome plating. Some of these microcracks penetrate all the way from the surface to the base material. Therefore, while hard chrome plating does not corrode when exposed to humid environments that are prone to condensation or environments with strong corrosive gases, corrosion factors can reach the base material through the cracks, and once corrosion begins in the base material itself, it can ultimately lead to the plating peeling off from the base material. For this reason, there are cases where the use of chrome plating for rust prevention is abandoned due to the usage environment; however, there are actually methods to improve corrosion resistance. One such method is to create a multilayered hard chrome layer. By reapplying plating after the chrome plating finish, the number of microcracks that penetrate to the base material can be reduced, thereby enhancing corrosion resistance. Nickel plating is also a method to improve corrosion resistance, but it is not suitable for environments that corrode nickel, such as those with ozone; thus, the technology of multilayering chrome plating is adopted as a countermeasure.

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Double plating for improved corrosion resistance.

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  • Related Link - http://www.otec-kk.co.jp/surface/index.html

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◆◇◆Features◆◇◆ ◆Hardness Generally considered to be above Hv750, Otec offers high hardness plating of over Hv900 by adjusting the liquid composition. Among conventional electroplating, it has the highest hardness, far exceeding that of heat-treated steel and nitrided steel. ◆Wear Resistance Due to the high hardness of the coating, wear resistance is also high; as the hardness of the coating increases, the amount of wear decreases. ◆Heat Resistance Heating above 400°C causes a rapid decrease in hardness. Therefore, Otec uses a dedicated furnace for baking to remove hydrogen after plating, under strict temperature control. ◆Corrosion Resistance The surface of the coating is covered with an oxide film, making it resistant to corrosion and excellent in corrosion resistance. It is stable against chemicals other than chlorides. ◆Oil Retention The fine cracks on the plating surface contribute to excellent oil retention. If further enhancement of oil retention is desired, porous chrome plating with widened cracks is also available. ◆Build-up Capability The typical plating thickness is 0.02 to 0.05 mm, but for repairs aimed at dimensional restoration, thicker plating (approximately 0.5 mm) is also possible. *For more details, please feel free to contact us.*

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Applications/Examples of results

Improvement of corrosion resistance in ozone-resistant plating and pearlescent plating.

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Hybrid Chrome

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オテック

オテック

Ferrous/Non-ferrous metals

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We are a technology-oriented company that focuses on plating technology and roll manufacturing technology as our two main pillars. We possess extensive know-how in various functional plating and high-precision roll manufacturing and processing, and we strive to be of service to our customers day and night. We actively take on challenges that other companies have declined or that no other company is willing to tackle.

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