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  6. Rebuilt and overhauled automobile engines.

Rebuilt and overhauled automobile engines.

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last updated:Feb 25, 2022

日本エンジン
日本エンジン
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High-quality recycled engines that are more affordable than new engines and environmentally friendly.

In recent years, instead of replacing diesel engines in large vehicles like trucks with new ones after a certain period, it has become increasingly common to revive them to like-new condition through regular maintenance and overhauls, allowing one engine to be used for a long time. An overhaul (OH) is an environmentally friendly method that involves disassembling an engine that has been in use for many years and is starting to show operational issues, or one that has stopped working for some reason, down to the individual parts. It includes replacing and processing consumables and parts, and then reassembling the engine to restore it to like-new condition. This process repairs areas of friction to prevent air and oil intrusion or leaks, and cleans out sludge and carbon that have accumulated in the engine due to long-term use or insufficient maintenance. Depending on the situation, parts with defects, such as pistons and valves, can be replaced with new ones, allowing the engine to be revived with performance comparable to a new engine, enabling it to be used for a long time.

    Engine parts
車両エンジン2.png

Rebuilt and overhauled automobile engines.

車両エンジン2.png
車両エンジン2.png
  • Related Link - https://nippon-engine.co.jp/service/ogata/

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For example, please leave such cases to us: ◆ I want you to check because there is a problem with the engine (abnormal noise, issues during startup, power loss, etc.) ◆ I am looking for a company that can handle regular overhauls throughout the year. ◆ I want to request engine repairs that number in the hundreds annually all at once. ◆ I want to repair a special engine, but I was turned down by other companies. ◆ I am looking for a partner to whom I can outsource just a part of the maintenance.

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[Case Study] Due to the custom-made nature of the special vehicle manufacturer, all engines have unique shapes. The manufacturer suggested replacing the entire vehicle... Company A, a steel manufacturer, was using a special vehicle to load massive steel materials produced at their factory onto a transport ship docked at the port within the factory premises. The entire roof of the vehicle, including the driver's seat area, is designed as a flat cargo bed, and all the tires, which number more than ten, are capable of turning, allowing for lateral movement. Since this vehicle was custom-made by a special vehicle manufacturer, it is "one of a kind" in the world, and due to its shape constraints, major components such as the engine also have unique shapes. As this vehicle aged, Company A requested the special vehicle manufacturer to overhaul key components like the engine; however, since the vehicle itself is a custom product, replacement parts for the overhaul must be newly manufactured. Therefore, the special vehicle manufacturer suggested that Company A consider replacing it with a new vehicle. Company A, taking into account both cost and environmental considerations, expressed a desire to continue using the old vehicle and consulted with our company. (We apologize, but please refer to our company website for the continuation of this story.)

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[Company Information] Rebuilt and Overhauled - Japan Engine Corporation

[Company Information] Rebuilt and Overhauled - Japan Engine Corporation

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日本エンジン

日本エンジン

Automobiles and Transportation Equipment

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Our company provides rebuilt and maintenance services for engines related to large vehicles and equipment (air conditioning units, generators), as well as rebuilt maintenance and machining for railway components. In the automotive auxiliary equipment sector (pneumatic and hydraulic devices), we stock and sell rebuilt products from various manufacturers, allowing for immediate delivery. We have a large business scale within the industry, handling around 1,000 engines annually, which enables us to receive bulk orders from manufacturers. We may also be able to assist with inquiries regarding work not listed in our business activities. Please feel free to contact us.

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