Integrated processing of lathe machining, deburring, heat treatment, finishing lathe, drilling, and tapping!
This sprocket is made from sintered metal (sintered alloy, powder metallurgy) and undergoes processes such as lathe machining, deburring, heat treatment, finishing lathe work, pre-drilling, and tapping. By dividing the processes into primary processing up to heat treatment and secondary processing after heat treatment, the main machining of the sprocket teeth is performed while the hardness is low, and after heat treatment, when the hardness is high and machining becomes difficult, only finishing work is carried out, thereby reducing processing time.
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basic information
This sprocket is made from sintered metal (sintered alloy, powder metallurgy) and undergoes processes such as lathe machining, deburring, heat treatment, finishing lathe work, pre-drilling, and tapping. By dividing the processes into primary processing up to heat treatment and secondary processing after heat treatment, the main machining of the sprocket teeth is performed while the hardness is low. After heat treatment, the hardness increases, making cutting machining more difficult, so only finishing work is carried out, which helps to reduce processing time.
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Applications/Examples of results
For automobiles and motorcycles
Company information
Miyamoto Manufacturing Co., Ltd. specializes in mass production processing of sintered metals such as sprockets and pulleys, and proposes cost reduction through method conversion by replacing solid block cutting and gear cutting. Additionally, by designing dedicated lines in-house, they can accommodate processing production of mass-produced items up to 100,000 units per month. They also perform various cutting processes for die casting and castings.
![[Example] Sprocket Φ110, simultaneous machining time for both outer diameters 20 seconds (2-axis)](https://image.mono.ipros.com/public/product/image/18c/2000288591/IPROS7022948965759756571.jpg?w=280&h=280)
![Mechanical component parts [sprockets] *Available from standard products to custom-made products.](https://image.mono.ipros.com/public/product/image/e43/2000635205/IPROS74240347484152207786.png?w=280&h=280)
![Moldless Casting vs. Metal 3D Printing [Digital Cast Version]](https://image.mono.ipros.com/public/product/image/620/2001534203/IPROS882791180765223937.png?w=280&h=280)
