Reduce work time by half with the two-step processing of the straight vanishing drill!
We would like to introduce a cost reduction case where our company achieved a 50% reduction in processing time using a two-stage straight vanishing drill. Previously, we were processing holes of different diameters with two drills, which required two separate operations and resulted in inefficiency. In response to this issue, we modified the straight vanishing drill to have a two-stage diameter, transforming it into a stepped vanishing drill. This allowed us to process stepped holes (holes of different diameters) in a single operation. In addition to completing two processing tasks in one go, we improved coaxiality precision, which led to reduced waste, and through work consolidation, we successfully enhanced productivity, resulting in various benefits. [Concerns before modification] ■ Processing holes of different diameters with two drills ■ Required to be done in two separate operations, leading to inefficiency *For more details, please refer to the catalog or feel free to contact us.
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basic information
【Effects After Modification】 ■ Two processing tasks can be completed in one go ■ Improved coaxiality accuracy → Led to a reduction in loss cut ■ Work consolidation → Increased productivity ■ Reduced machine operating time → Achieved cost reduction *For more details, please refer to the catalog or feel free to contact us.
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For more details, please refer to the catalog or feel free to contact us.
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Miyamoto Manufacturing Co., Ltd. specializes in mass production processing of sintered metals such as sprockets and pulleys, and proposes cost reduction through method conversion by replacing solid block cutting and gear cutting. Additionally, by designing dedicated lines in-house, they can accommodate processing production of mass-produced items up to 100,000 units per month. They also perform various cutting processes for die casting and castings.
