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  6. Overview of Thermal Spraying Process

Overview of Thermal Spraying Process

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last updated:Dec 07, 2023

光栄テクノシステム
光栄テクノシステム
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On-site implementation is possible! There is a wide range of options for selecting thermal spray materials, allowing for compatibility with various types of materials.

This is an introduction to the "Overview of Thermal Spraying" by Kōei Techno System Co., Ltd., which focuses on the repair, regeneration, extension of life, and maintenance of parts. The company conducts research and development aimed at enhancing the quality of parts, improving wear resistance, heat resistance, and corrosion resistance, similar to preventive medicine, to advance machinery. Thermal spraying is a surface modification technology that involves blowing fine particles of a molten thermal spray material onto a substrate surface to form a coating and enhance surface functionality. 【Classification of Thermal Spraying Methods】 Thermal spraying methods are classified based on the differences in heat sources and spray materials used. ● Classification Table ⇒ Photo 2 【Features of Thermal Spraying】 ■ Wide selection of spray materials, accommodating a variety of materials ■ Faster coating formation speed compared to plating (shorter processing time) ■ Coating thickness can be greater than that of plating or heat-treated coatings ■ Can coat large structures and complex shapes ■ Less thermal impact on the base material compared to welding (reducing deformation and distortion) ■ It is a dry process ■ On-site application is possible ● Basic Process ⇒ Photo 3 【Classification of Thermal Spray Materials by Purpose】 Materials are listed by purpose, including corrosion resistance, heat resistance, and wear resistance, categorized into metals and non-metals. ● Purpose-based Classification Table ⇒ Photo 4

    Welding MachineProcessing ContractSurface treatment contract service
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Overview of Thermal Spraying Process

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  • Related Link - https://www.koei-ts.co.jp/yousya.html

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【Basic Process】 ■Cleaning → Masking → Blasting → Thermal Spraying → Sealing Treatment → Cutting/Grinding → Product ●Basic Process ⇒ Photo 4 *For more details, please download the catalog or contact us.

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Thermal spray (heat-resistant and wear-resistant) processing services / quality evaluation and research and development services / powder and welding rod manufacturing

Thermal spray (heat-resistant and wear-resistant) processing services / quality evaluation and research and development services / powder and welding rod manufacturing

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Frame thermal spraying and engine repair

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Repair and regeneration of engine and industrial equipment parts / Restoration and repair of SL.

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Wear-resistant thermal spraying for crushing machines.

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Rehabilitation, repair, and restoration for railway-related purposes

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Corrosion and wear-resistant processing of industrial machinery

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Company information

光栄テクノシステム

光栄テクノシステム

Manufacturing and processing contract

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Our company is a "hospital" for machinery and equipment parts in various industries. We are a research and development company focused on the repair, regeneration, extension of life, and maintenance of parts, aiming to enhance the quality, wear resistance, heat resistance, and corrosion resistance of machinery, similar to preventive healthcare. We strive to respond to our customers' needs with a consistent approach from design and manufacturing to after-sales service, guided by our motto of <swift, reliable, and courteous>. We have recently obtained ISO 9001:2015 certification. Please feel free to consult us at any time.

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