Replace the bulk loading work with a robot.
In the manufacturing/non-manufacturing sector, small and medium-sized factories face challenges such as: - "We cannot gather enough personnel for work input tasks." - "Even though it is a simple task, the equipment costs exceed 20 million yen." In response to these industry challenges, ASTINA Co., Ltd. has developed a "bulk loading task dedicated automation robot package" that can be started at a low cost. 【Features of the OKIKAE Package】 - Ease of investment decision-making (a package menu with clear cost understanding) - Can be started at a low cost (with a minimal configuration, factory DX can be promoted at an affordable price, achieving factory updates) - Easy operation and maintenance support (operation and maintenance support prepared for customers without experience in introducing automation robots) We provide broad support, from small and medium-sized factories whose business continuity is threatened by personnel shortages to customers who are advancing robotization but still rely on manual labor for bulk loading. Additionally, we have already started providing services to some customers in advance and plan to deliver bulk loading robots to these local factories around the summer of 2021. Furthermore, the same factory is also planning additional implementations for new work sites.
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basic information
**Features** 01. "Thorough on-site verification and hearing" You want to introduce equipment, but you can't see the cost. Is a large space necessary? Various concerns are supported by dedicated personnel. You can engage in automation with peace of mind. 02. "Utilizing existing personnel and equipment to build an efficient site." Experienced engineers in both hardware and software will develop highly efficient automation equipment that maximizes the reuse of your existing lines and equipment. 03. "Technological capability and advancement backed by University of Tokyo-affiliated investment institutions and major companies." At our development center, many technology developments related to AI and robotics are being conducted, including our self-developed algorithm modules (patent pending). You can utilize robotics technology recognized by major companies. It can also be applied in areas that have not been able to automate manual processes until now.
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Applications/Examples of results
Case Introduction [Work Content] The robot grasps the freely placed cables and inserts them into the corresponding connector. [Productivity Efficiency] Reduction from 10 workers to 3. [Background of Introduction] At the site, workers were performing the simple task of inserting connectors into the circuit board. Previously, when considering automation, the robot system integrator indicated that distinguishing connectors and recognizing the situation of freely placed cables would be difficult with conventional technology. [Results of Introduction] By highly integrating AI and robots, this issue was resolved, achieving automation. Successfully reduced labor costs by 2 million yen per line annually, totaling 14 million yen across 7 lines.
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Company information
ASTINA is a venture company founded in 2017 that specializes in developing and manufacturing advanced technology/products, continuously launching IoT/AI/robotics products into the market. What we value is the "broad coverage that can solve problems in a one-stop manner" and "overwhelming speed that defies expectations." We are a rapidly growing company where professionals from various fields come together and work hard to become the driving force behind the "new normal" of the future.
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