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  6. Case study of automated visual inspection *Example of inspection of surface treatment conditions

Case study of automated visual inspection *Example of inspection of surface treatment conditions

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Image Processing Appearance Inspection System "iVision"

last updated:Aug 06, 2024

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A case study of the automation of manual visual inspection for coating treatments of metal parts!

Regarding the "presence or absence of coating processing" for metal products such as bolts, would you consider switching from "visual inspection" to "automated inspection using a camera"? We would like to introduce a case study of a manual inspection device that checks the condition of surface treatment. In this system, a simple manual inspection device is set up with only a camera and lighting on the inspection stand, displaying the inspection results on a screen and classifying them. 【Features of this system】 - A simple inspection system with a camera and lighting installed on the inspection stand - Capable of performing inspections that are difficult to judge visually, such as the presence or absence of coating - Can inspect other metal parts or resin processed products if they have similar processing - The device can be modified depending on the inspection content *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are provided in the PDF.

    Contract manufacturing
ボルト加工処理有無検査_イラスト.png

Case study of automated visual inspection *Example of inspection of surface treatment conditions

ボルト加工処理有無検査_イラスト.png
ボルト加工処理有無検査_イラスト.png
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basic information

"Do you have any such issues?" - There are cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate on the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are worried if we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a software-centered product that allows for delivery tailored to your needs through full customization. *For more details, please refer to the PDF document or feel free to contact us.*

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Prices vary significantly depending on the configuration. If you let us know your desired specifications, we will first provide you with a rough estimate.

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※We typically take an average of 2 to 3 months from the time we receive your order.

Applications/Examples of results

【Usage】 ■Automatic inspection system using hand placement 【Case Studies】 ■Suitable for items that can be inspected by checking part of the surface treatment, etc. ■Can also accommodate items with the inspection surface facing upwards *For more details, please refer to the PDF document or feel free to contact us.

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Image Processing Appearance Inspection System Case (Bolt Processing Presence/Absence Inspection System)

Image Processing Appearance Inspection System Case (Bolt Processing Presence/Absence Inspection System)

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Introduction to Case Studies of Automated Visual Inspection Systems (Inspection of Bolt Processing Presence or Absence)

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For the manufacturing industry, "inspection" is an inseparable relationship. Our uniquely developed inspection software, "iVision," is a product we highly recommend for those considering the automation of visual inspections. iVision is structured around software, which allows for high flexibility and can be used as various inspection devices. This time, we would like to introduce an inspection system that checks whether bolt processing has been performed. We do not just sell software; we deliver it in a state that our customers can operate, tailored to the devices they require. If you are currently conducting visual inspections, we encourage you to take a look at our solution. We will conduct verification on your inspection targets and report the results to you. If you are also interested in the automation of appearance inspections, please feel free to contact our sales team.

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◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)

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