[Case Study of Blade Surface Treatment] Thin Film Coating: Swiftly Resolving Blade Adhesion Issues
MRS coating
We propose a release coating that does not compromise the sharpness of cutting tools! We are currently offering a collection of case studies on solving adhesive problems with coatings.
We would like to introduce a case where the adhesion of adhesive from packaging film to cutter blades was prevented. ■Concern In a certain packaging process, during actual production, packaging film with adhesive would stick to the cutter blades, causing cutting issues and misalignment, which frequently led to line stoppages. As a result, we were unable to achieve the production quantities calculated from the takt time. ■Effect of Coating We adopted our product "MRS-003." This allowed us to keep the processing temperature below 250°C, eliminating concerns about blade blunting. Additionally, due to the thin film of just 1 micron, the sharpness of the blade edge was maintained. 【Key Points】 ■Purpose of Surface Treatment: Quality and operational stability, speed enhancement, compliance with safety and environmental requirements ■Required Functions: Non-stick and release properties, long lifespan ■Adopted Treatment: MRS-003 *We are currently offering examples of improvements in adhesive troubles with cutting tools and processes. For more details, please visit the official Yoshida SKT website or feel free to contact us.
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【Achieved Effects】 ■ The processing temperature has been kept below 250℃, eliminating concerns about blade blunting. ■ Due to the 1-micron thin film, the sharpness of the cutting edge has been maintained. ■ Sudden line stoppages have ceased to occur. *For more details, please refer to the external link or feel free to contact us.
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To maximize the performance of manufacturing equipment and machine parts, Yoshida SKT derives the "optimal solution" tailored to our customers from hundreds of surface treatment technologies. - Decreased productivity due to adhesive troubles - Instability in product quality due to friction - Early deterioration of equipment due to corrosion We respond to these challenges in the manufacturing field with our extensive track record and reliable technical expertise. In 1963, we began fluoropolymer processing. In 1968, we signed a licensing agreement with DuPont (now Chemours), supporting manufacturing innovations for over 2,000 customers across various industries, from automotive to medical and aerospace. Furthermore, in 2024, we are focusing on the development of next-generation products, such as PFAS-free coatings, contributing to the advancement of sustainable manufacturing. With a three-base system in Nagoya, Tokyo, and Yamaguchi, we flexibly respond to both mass production and custom orders. Our consistent quality management system ensures that we deliver reliable quality. For solving challenges in the manufacturing field, trust the surface treatment experts at Yoshida SKT.