[Case Study on Solving Residual Water Droplet Issues] Beverage Manufacturer (Target Work: Paper Pack)
Air Nozzle Hayate Type S, Type F, Type G
Request: "We need a water droplet removal rate that is equal to or greater than the currently used nozzle, but we want to reduce the flow rate. We want to implement energy-saving measures."
We would like to introduce a case study for those who are troubled by residual water droplets and wish to improve their on-site processes. 【Overview】 ■ Client: Beverage Manufacturer ■ Target Work: Paper Cartons ■ Issues - Water droplets remain after using air nozzles for removal before product image inspection, causing detection errors in the inspection equipment. - A water droplet removal rate equal to or greater than the currently used nozzles is required, but the flow rate needs to be reduced. - Energy-saving measures are desired. ■ Proposal - Provide sample work for testing, and conduct internal verification tests with the customer's presence. - Systematize by adjusting the layout for efficient water droplet removal and the flow rates of each nozzle. ■ Results - By replacing the air nozzles, the water droplet removal rate improved, and the defect rate in inspections decreased. - The improvement in water droplet removal rate also optimized the accuracy of the inspection equipment, enhancing product quality. - The overall air flow rate used in the system was reduced. - The customer estimates potential annual savings of several hundred thousand yen. *For more details, please refer to the PDF document or feel free to contact us.
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Torie Engineering Co., Ltd. has been involved in the development and manufacturing of numerous specialized equipment for over 40 years as a pioneer in pneumatic-related devices. With the knowledge and experience gained, combined with innovative ideas and curiosity, we have successfully developed the ultra-high-performance air nozzle "Hayate." << Customer Concerns and Inquiries >> ● We want to reduce electricity costs and CO2 emissions generated in the factory. ● Existing air nozzles are not sufficient for removing water droplets and foreign substances. ● We are considering replacing air nozzles due to aging. ● The noise from existing air nozzles is loud, making it difficult to have conversations without raising our voices. ● We want to eliminate the hassle and effort of replacing plastic air nozzles every few months. ● We want to improve the yield rate and straightness rate. All of the above concerns can be resolved with "Hayate." Please consider it!
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