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  6. Processing Example: Polyethylene Zero Valley Fiber

Processing Example: Polyethylene Zero Valley Fiber

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last updated:Oct 11, 2021

ギケン
ギケン
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Drilling holes in polyethylene (PE)! No burrs, perfect circles!

We would like to introduce a case study of zero burr processing that our company has conducted. The tool used is "Zero Burr Fiber," and the material is PE (cutting board, bottle). The processing is done in one shot without centering or reaming, resulting in perforation. This series features an innovative hybrid drill developed by Giken that produces "no burrs," achieving cost reduction through a decrease in the number of processes. 【Processing Case】 ■ Tool Used: Zero Burr Fiber ■ Material: PE ■ Cutting Conditions: S=3350 F=250 ■ One-shot processing without centering or reaming ■ No melting. No burrs. *For more details, please refer to the PDF document or feel free to contact us.

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20210601_071156990_iOS.jpg

Processing Example: Polyethylene Zero Valley Fiber

20210601_071156990_iOS.jpg
20210601_071156990_iOS.jpg
  • Related Link - http://www.kk-giken.com/original/

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GK-HFBZ

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Zero Burr Lineup Drill for Non-Burring - For Aluminum, Aluminum X, Iron, SUS, CFRP, and CFRTP.

Zero Burr Lineup Drill for Non-Burring - For Aluminum, Aluminum X, Iron, SUS, CFRP, and CFRTP.

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No deburring required ultra-hard drill - Zero burr processing case study (3) *Video available on the website

No deburring required ultra-hard drill - Zero burr processing case study (3) *Video available on the website

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ギケン

ギケン

Manufacturing and processing contract

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■Company Introduction Our company has been engaged in trial and error for many years to address one of the challenges in manufacturing: "deburring after drilling." We have finally succeeded in developing a mysterious drill that produces no burrs, called "Zero Burr." The Zero Burr is not just a tool for making holes; it is a carbide drill that can finish holes with high precision, free of burrs, and with true roundness and straightness. <Features of the Zero Burr Drill> ■ No burrs ■ No centering required ■ Can drill curved and angled holes in one shot ■ Hole accuracy H6~H7 ■ Surface roughness equivalent to spiral reamers ■ One-shot processing from centering to reamer finishing is possible ■ All series can be re-sharpened, etc... The number of steps in the drilling process is reduced, leading to cost reduction and increased productivity. We aim to be of service to our customers by understanding their needs and continuously challenging ourselves to create the best original tools, processing, re-sharpening, and coating until we achieve the optimal solution. While NC machines for cutting processes are becoming increasingly precise year by year, we aspire to be a consulting partner in searching for the "best processing methods" that can meet the various conditions intertwined with high precision.

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