Validation of various production processes and fluid control devices through image processing technology.
This system is a measurement device that can measure the volume of liquids in real-time through image processing. Unlike traditional weight measurements, it is not affected by the operator's technique or the variability and installation restrictions of measurement devices due to the environment, making it possible to accommodate validations such as 100% inspection in fluid control tasks and fluid control automation by robots.
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basic information
1. Achieving high reproducibility by being unaffected by liquid evaporation In general, electronic balances used for measuring liquids face the issue that evaporation of the liquid begins simultaneously with droplet formation, leading to reduced reproducibility. The image processing measurement system solves these challenges by calculating volume from real-time captured image data, thereby achieving high-precision measurements. 2. Realizing high-precision measurement of high-viscosity liquids To accommodate the viscosity of various liquids, the system is equipped with two types of measurement functions: droplet measurement and contact measurement. In contact measurement, the difference is calculated from two sets of data: the image of the liquid at the nozzle during contact and the image of the residual liquid at the nozzle after droplet formation, enabling calibration with the actual liquid. 3. Usable for 100% inspection on production lines One of the advantages of process validation through image processing measurement is the ability to conduct 100% inspection on production lines. With real-time image processing, there is no need for additional time for tasks as in previous sampling inspections, and immediate feedback during abnormalities is possible, which not only reduces time and costs but also contributes to improving product reliability and safety.
Price information
If customization is required to meet the customer's specifications and measurement environment, the development cost will increase, resulting in a price change.
Price range
P5
Delivery Time
Applications/Examples of results
1. Pharmaceutical Company In the drug manufacturing process, the medication is dispensed using a dispensing device, and the amount of dispensed liquid is inspected in total to determine if the accuracy is within the acceptable range. 2. National University Observations and recordings of the time-dependent changes due to the evaporation of suspended droplets using electromagnetic waves are conducted. 3. Automobile Manufacturer In durability testing of parts, oil is dispensed, and the amount of dispensed liquid is monitored and managed in real-time.
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Company information
TOLIMS is a marketing solutions company established in 2016 in Morioka City, Iwate Prefecture, that expands excellent life science products from the Tohoku region to overseas markets. In the field of life sciences, we promote "new," "excellent," and "valuable" products from manufacturing companies in the Tohoku region, starting with TOLIC, to the world from Japan. Leveraging our strength to sell directly overseas from Iwate, we also provide new solution systems that meet the advanced research and product needs of users.
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