Fluid polishing device 'elite series' for 3D molded products and molds.
elite series
3D metal powder molded parts with complex shapes, R shapes, and spiral shapes can be polished to a mirror finish, even with fine pores!
The semi-custom original fluid polishing device "elite series" is specialized for fine holes with inner diameters ranging from Φ0.1 to Φ5 in various metal pipes, making it suitable for extremely fine pores that have been difficult to polish until now. In recent years, there has been a rapid increase in requests for "clogging due to rust and scale" and "improvement of surface roughness on the inner surface" in cooling channels generated by molds, making "internal polishing" an essential requirement for the application of 3D printed products. Particularly in the case of mold channels, it is recommended to "perform polishing inside the channel after shaping to reduce the adhesion and clogging of dirt and rust" and "regularly re-polish to maintain cooling performance and extend mold life," with the aim of addressing important issues that affect production. We recommend polishing the mold channels of 3D printed products. Additionally, it contributes to stabilizing processing quality, reducing labor costs, and increasing profit margins. 【Features】 ◆ Compatible with Inconel, stainless steel, Ti, Al, Ni, Cu-based materials, maraging steel, and various others ◆ Capable of polishing the inner surfaces of channels through which gas or liquid flows ◆ Easily removes the molten re-solidification layer in 5 to 15 minutes without oxidation treatment ◆ Efficient with automated management
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basic information
The basic structure is a "unidirectional circulation type" that circulates a slurry made only of "water" and "abrasive material" in one direction. There is no idle time for polishing that occurs in other companies' reciprocating systems, allowing for intermittent polishing action. Since all abrasive particles hit the uneven surfaces while being carried by the fast-flowing water, the polishing speed is faster than other physical polishing methods. Additionally, no chemicals or solvents are used, contributing to environmental issues.
Price information
Negotiable
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Applications/Examples of results
For more details, please refer to the PDF document or feel free to contact us.
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Company information
Our company is a Japanese venture that manufactures and sells its original technology, the "Fluid Polishing Device." Our main areas of focus are the inner surface polishing, deburring, and dross removal of ultra-fine hole metal tubes with inner diameters ranging from Φ0.08mm to Φ2mm, such as stent pipes and catheter pipes for medical device components. Recently, we have achieved a polishing process aimed at improving the surface roughness of cooling water pipes with fine and complex flow paths (e.g., 180° TURN continuous U-shape, L-shape) for Metal Additive Manufacturing products with inner diameters of approximately Φ0.2mm to Φ5mm, where there has been a high demand for polishing requests. Additionally, our technology can be applied not only for inner surface polishing but also for cleaning purposes, such as scale removal after product use. In particular, we can achieve nano-order surface roughness improvement in the inner mirror polishing of ultra-fine hole metal tubes. Our "Fluid Polishing Technology" is a unique technology that allows for a relatively short processing time and low running costs, using relatively inexpensive inorganic materials for abrasive particles, contributing to safety and reduced environmental impact. Our mission is to provide technology that can "enhance the added value and performance" of our customers' important products.