By simply adding to your current AOI system for board inspection, you can reduce manual inspection labor by one-third. There are many examples of business expansion with the current personnel.
The solder inspection AI solution reduces the workload of visual inspections by suppressing false positives from the judgment results of existing appearance inspection devices (AOI). 【Are you facing these issues?】 ■ You have introduced appearance inspection devices (AOI) for circuit board inspection, but due to a high number of false negatives, you are conducting visual inspections. ■ It has become difficult to secure experienced inspectors due to retirements and other reasons. ■ Hiring and training inspection personnel has become a challenge in expanding factory lines and business growth. 【Features of this solution】 ■ Can be added to existing inspection devices. There is no need to replace expensive inspection equipment. ■ No need to create AI models for each workpiece, and maintenance is easy (※). ■ Custom solutions are also available. ※ Additional preprocessing or model updates may be necessary. 【Benefits of implementing this solution】 ■ Supports line expansion by 2 to 3 times with the current personnel structure. ■ Reflects the expertise of skilled inspectors into AI, making it smarter. ■ Reduces training costs.
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basic information
【Inspection Target】 ■ Solder fillet of leads, gullwing, etc. 【Detected Anomalies】 ■ Non-wetting ■ Bridging ■ Solder balls, etc. 【Target Images】 ■ Color highlight method 【Recommended PC Specifications】 ■ CPU: 3.60GHz, RAM: 8GB or more 【Supported OS】 ■ Windows 10 or Linux 【Processing Speed Examples】 ■ Approximately 150 ms per image
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Applications/Examples of results
【Case Studies】 ■In-vehicle Products ■Servo Motors ■PC and Peripheral Devices ■Healthcare Devices
Detailed information
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■ To avoid missing anything, many of the "NG judgments" of the existing AOI system are actually "OK." ■ This solution uses AI to narrow down the "NG judgments" of the existing AOI system to what really needs to be checked. ■ We aim to reduce the labor hours for visual inspection to between 1/2 and 1/3.
Company information
HACARUS is on a mission to build the next generation of tools for those shaping the future with its proprietary AI core - built to provide big insights from small data. Since 2014 it has helped companies solve problems in manufacturing, construction and infrastructure, among other industries. HACARUS is especially good at turning human expertise into digital instruments, to streamline operations and save on labor. By providing a full suite of services, from support of data acquisition to integration with existing systems, the company is committed to create a future where humans and AI coexist.
