We can process difficult-to-machine materials with high precision!
This product is a prototype of a product used in medical device implants, surgical operations, and reconstructive surgeries. The material used is pure titanium (Grade 2), and the size is φ30×60L. Titanium has extremely low density, excellent corrosion resistance and strength, high biocompatibility, and non-magnetic properties. Therefore, it is an ideal material for medical instruments. On the other hand, due to these characteristics, titanium is difficult to process and requires advanced technology. The pin we manufactured this time is not particularly difficult in terms of shape, but there are areas where mistakes in coordinate calculations are likely to occur, such as where the tip transitions from a taper to a spherical shape. Our company has established a thorough checking system to ensure that products can be processed accurately by creating 3D models and calculating and verifying coordinates. Our company specializes in the processing of titanium products, which are difficult to machine. Additionally, we have extensive experience in processing heat-resistant alloys such as Inconel (600, 625, 718) and Hastelloy, allowing us to make various proposals. If you have any such concerns, please feel free to consult with us.
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basic information
【Material】Pure titanium (2 types) 【Size】φ30×60L 【Delivery time】Approximately 2 weeks 【Tolerance level】General tolerance 【Lot】2 pieces/lot 【Price】Less than 10,000 yen 【Industry】Medical devices ◎I want to process a three-dimensional shape ◎No drawings available ◎No delivery time, extremely urgent ◎I would like to consolidate welding, casting, and surface treatment ◎I want to reduce processing time and lower costs ◎There are many scratches on the aluminum... Please contact us first!! Imahashi Manufacturing Co., Ltd. (Ibaraki) TEL: 0294-39-1161 HP: https://www.imahashi-ss.jp/ YouTube: https://www.youtube.com/channel/UCowftsnnRfqbQ1faObaoPEA
Price range
P1
Delivery Time
※About 2 weeks
Applications/Examples of results
Medical devices related, others - medical devices, infrastructure - aircraft, infrastructure - space.
Detailed information
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Titanium pin medical device prototype processing
Company information
Three Reasons Why Imabashi Manufacturing is Chosen 1. Complex Shape Machining By uniquely utilizing 3D CAD/CAM for 5-axis machining, we excel in thin-walled machining and complex shape processing, particularly in the field of prototype development with a wide variety of small lot products. 2. Abundant Experience and Track Record Our company has extensive experience and a proven track record in prototype development using difficult-to-machine materials such as Inconel, Hastelloy, titanium, and other heat-resistant alloys. (Including automotive development, medical devices, aerospace, energy-related fields, universities, and many others) As a reference, about 70% of our production consists of small lot products of around 1 to 5 pieces, while the remaining 30% consists of lot products of around 100 to 200 pieces. Please consult us regarding lot sizes. 3. Short Lead Time Response We respond to prototype development, small to medium lots, and mass production with appropriate quality and short lead times. Depending on the material and the congestion of the production line, we can particularly respond immediately for SS, A5052, and SUS304.
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