Production process

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last updated：Aug 24, 2021

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Until mass production! Our strength lies in our comprehensive ability to manage the entire manufacturing process!

We would like to introduce the "Production Process" of Hirooka Iron Works Co., Ltd. Our strength at Hirooka Iron Works lies in our comprehensive ability to manage everything related to manufacturing, from product design, development, and prototyping to the production line creation and mass production. Please feel free to consult with us. 【Process】 ■STEP01. Design and Prototyping ■STEP02. Production Line Creation (Molds and Equipment) ■STEP03. Mass Production (Pressing, Welding, Machining) ■STEP04. Painting Finish ■STEP05. Inspection *For more details, please refer to the PDF document or feel free to contact us.

Related Link - http://hirooka-t.co.jp/process/

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【Flow Details】 <Design and Prototyping> ■ Product design using 3D CAD for molding simulation, pre-verifying issues and functionality during processing. ■ Creating prototypes based on analysis data. ■ Short lead time support, including handwork, is also available during prototyping. <Production Line Manufacturing> ■ By managing information with digital data, production efficiency is enhanced, achieving high-speed and high-precision processing. ■ The design of molds and jigs using 3D solid models significantly improves the production efficiency of manufacturing equipment. <Mass Production> ■ Utilizing diverse press processing and welding technologies to accurately and smoothly carry out a series of operations, enhancing production efficiency and creating excellent products. <Painting Finish> ■ A consistent line for washing, zinc coating treatment, cathodic electrodeposition painting, and baking drying. ■ Minimal paint loss, capable of applying a uniform film thickness even on complex shapes, with excellent corrosion resistance. ■ Also has a spray painting line. <Inspection> ■ Ensuring the quality of products finished on the production line. ■ Portable three-dimensional measuring instruments can precisely measure the length, angles, and positional relationships of complex product shapes without location restrictions. *For more details, please refer to the PDF document or feel free to contact us.