Creating a safe work environment starts with static electricity measures. Preventing issues before they occur.
In manufacturing sites, factors that lead to static electricity can unknowingly arise. Since static electricity is invisible, it is often overlooked in daily operations, but when the environment and conditions are right, it can cause many problems in the manufacturing area, such as: - Damage to precision instruments and electronic products - Foreign matter adhesion due to static electricity - Sticking issues between products - Troubles in the manufacturing process - Static shock to workers - Risk of ignition from dust and gas 【Protecting the Site with Appropriate Static Electricity Measures】 Static electricity measures may seem difficult, but by utilizing effective products, risks can be reliably reduced. For example, our company offers proposals for safe and smooth site operations with the following countermeasure products: - Diffusing static electricity throughout the entire workspace from the floor to reduce the risk of discharge - Creating an environment that is less prone to static electricity on manufactured products and equipment using sheet-like or box-like materials to prevent foreign matter adhesion and sticking issues - Suppressing static electricity in the space to enhance the safety of precision instruments and electronic components - Applying formulations to packaging materials and components to reduce static electricity and prevent foreign matter adhesion
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basic information
As a property, static electricity has a lower conduction speed and current amount when there are insulators, whereas the more conductive an object is, the more electric fields are generated by electricity. In manufacturing environments where static electricity is relatively prevalent, the latter case is often true, starting from charge separation and friction charging, to grinding charging, fluid charging, and charging due to chemical reactions, resulting in various types of situations. The troubles mentioned above cannot be ignored in conditions where static electricity is likely to occur. Additionally, while static electricity itself is "electricity," when factors such as: - Oxygen - The concentration of flammable substances and their degree of airborne suspension - Ignition environment exceed acceptable limits, one of the worst disasters caused by static electricity, known as dust (powder) explosions, can occur. Furthermore, the aforementioned "ignition environment" also applies to the generation of static electricity, making it something that cannot be overlooked. Our company offers a range of products designed to effectively eliminate static electricity generated in manufacturing environments, as well as during transportation and storage, starting with the removal of dust and dirt that contribute to its generation.
Price range
P2
Delivery Time
※We will deliver within one week, typically within 3 business days (excluding remote islands), but we have set this timeframe considering the current shipping circumstances. This does not apply to manufactured products, so please contact us separately for those.
Applications/Examples of results
- Dust and dirt adsorption in manufacturing processes of factories, warehouses, and electronic materials - Prevention of static electricity generation in factories, warehouses, transportation processes, assembly processes, etc. - Cleaning and hygiene sites in factories, kitchens, hospitals, etc.
Detailed information
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A factory (paper mill) where dust, paper powder, and fiber debris are generated." "Before: There was a lot of paper powder adhesion due to static electricity, leading to frequent declines in product quality and machine failures. After: The dispersion of paper powder has significantly decreased, improving product quality and reducing the burden of machine maintenance.
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"Precision Equipment Manufacturing Factory (Semiconductor Factory)" [Before] There were frequent failures of semiconductors due to static electricity, resulting in a high defect rate. [After] The product defect rate due to static electricity has significantly decreased, and customer complaints have drastically reduced. The yield has also improved.
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≪Warehouse (Logistics Center)≫ 【before】Cardboard and plastic containers were charged with static electricity, making it easy for foreign substances to adhere, which hindered quality control. 【after】The adhesion of foreign substances has decreased, successfully improving product quality. The static electricity shocks experienced by workers have also become almost zero.
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<<Transportation (Truck Transport)>> 【before】Plastic packaging materials and pallets become statically charged, causing products to stick together or get damaged during transport. 【after】The rate of product damage has decreased, and transportation-related issues have significantly reduced.
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<<Assembly Process (Home Appliance Assembly Line)>> [Before] Issues such as parts sticking due to static electricity and troubles during assembly were occurring, leading to decreased work efficiency. [After] Mistakes in assembly due to static electricity have decreased, and work speed has improved. Quality issues have also decreased, resulting in increased productivity.
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Company information
Our company primarily sells plastic products such as sheets, pipes, and films in the industrial sector. We provide not only general-purpose items but also plastic materials and products with added functions, responding to customer requests for OEM and small lot production. Recently, we have been offering products that solve issues faced in various industries (such as transportation, facilities, and various construction contractors) related to "resolving problems in working environments (e.g., water leaks, oil leaks, humidity/condensation, odors/gaseous odors)" and "improving operational efficiency," as exemplified by the categories we handle below. Our strength lies in our ability to delve into the causes and theories behind various cases, reflecting our customers' voices such as "Can we create this kind of product?" or "I want to resolve this issue," through collaboration with various manufacturers we have cultivated over nearly 50 years since our founding. We have a system in place to support the development of original products that are not available in the market (including material proposals and manufacturing support). If you have any requests for materials or questions, or if you are facing difficulties in your business operations, please feel free to contact us.
