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  5. Ceramics
  6. Powder-related wear-resistant molds and tools

Powder-related wear-resistant molds and tools

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last updated:Feb 06, 2025

冨士ダイス
冨士ダイス
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Total support from design and materials to finished product processing. Solving issues such as wear and corrosion in the powder manufacturing process.

Fujiroi offers a variety of materials such as cemented carbide, ceramics, and KF2 alloys, providing consistent support from design and material adjustment to finished product processing. By switching to our materials, it is possible to improve the wear resistance and corrosion resistance of powder-related molds and tools, contributing to increased productivity for our customers. If you are experiencing contamination issues due to wear of molds, where components have mixed in, please feel free to contact us. 【Features】 ■ Production is possible from a single piece ■ A rich variety of materials including cemented carbide, ceramics, and KF2 alloys ■ Proven supply of diverse molds across a wide range of fields such as automotive, steel, canning, optical elements, and semiconductors For more details, please download the PDF or contact us!

    Ceramics
粉体TP.jpg

Powder-related wear-resistant molds and tools

粉体TP.jpg
粉体TP.jpg KF2スクリュー.png 粉末金型.png 超硬バレル.jpg スクリーン.jpg スクリュー6.jpg
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■Cemented Carbide - Extremely high hardness, high strength, high density - By adjusting the grain size of the main component WC and the amount of binder Co, a wide range of materials covering the hardness spectrum from steel to ceramics is available - Some materials possess properties such as non-magnetism, heat resistance, and corrosion resistance due to the addition of secondary carbides ■Ceramics - A lineup of four materials: alumina, zirconia, silicon nitride, and silicon carbide - A non-magnetic material with excellent corrosion resistance - Capable of producing complex shapes through near-net sintering technology and grinding processing technology ■KF2 Alloy - A high toughness alloy produced using powder metallurgy, based on SKH57 and mixed with hard powders like VC and TiN - Suitable for tools that lack toughness in cemented carbide and wear out in steel - Lightweight and widely used with mixing screws For more details, please download the PDF or contact us!

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Applications/Examples of results

- Mixing: Barrel (liner), screw, pin, disk, paddle - Classification: Blade, liner, rotor - Conveying: Liner, roll - Granulation: Screen, blade - Crushing: Fixed blade, rotating blade, scraper, bar hammer, jet mill liner, crusher roll - Powdering: Die, upper and lower punches, core pin - Fragmentation: Fragmentation blade, hammer - Stirring: Stirring blade ★ Depending on the application, we can flexibly respond with materials such as carbide, ceramics, KF2, high-speed steel, die steel, etc.

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FUJILLOY Ceramics

FUJILLOY Ceramics

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FUJILLOY High Toughness Wear-Resistant Alloy KF2 Alloy

FUJILLOY High Toughness Wear-Resistant Alloy KF2 Alloy

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冨士ダイス

冨士ダイス

Manufacturing and processing contract

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Functional and useful products are created by the hands of "people." Our group positions "people" as the foundation of the company and establishes the corporate philosophy of "contributing broadly to society through our business and nurturing happy individuals" and "respect for humanity and human-centered management." Through powder metallurgy technology and ultra-precision processing technology, we aim to become a leading company in the global manufacturing industry, a reputable corporate group trusted by people around the world, and to cultivate corporate individuals.

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