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  6. Efforts to replace metal with resin: Customer needs - mass production

Efforts to replace metal with resin: Customer needs - mass production

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last updated:Sep 22, 2021

Tada Plastic Industries CO., LTD.
Tada Plastic Industries CO., LTD.
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We propose using our long-developed engineering plastic molding technology! Leave the metal replacement with resin to us.

We would like to introduce our efforts in replacing metals with resins. First, we confirm the usage environment conditions and required specifications according to the customer's needs. Material selection will be proposed in collaboration with material manufacturers. After producing prototypes, we will conduct durability tests, resin degradation verification, and mold production. Next, once the customer conducts actual durability tests on the molded products, we will perform resin degradation verification on the products before and after the durability tests at the material manufacturer, making mass production possible. Our company offers proposals based on the engineering plastic molding technology we have cultivated over many years. 【Resin Flow (Partial)】 ■1. Customer needs (confirmation of usage environment conditions and required specifications) ■2. Material selection (selection of material and grade) ■3. Prototype production (production of machined parts) ■4. Durability testing (actual durability testing of machined parts by the customer) ■5. Resin degradation verification (Resin degradation verification on products before and after durability testing at the material manufacturer "SEM, viscosity measurement") *For more details, please refer to the PDF document or feel free to contact us.

    Resin mold
2021-09-21_10h28_05.png

Efforts to replace metal with resin: Customer needs - mass production

2021-09-21_10h28_05.png
2021-09-21_10h28_05.png
  • Related Link - http://www.tadapla.co.jp/
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【Other Resin Molding Flow】 ■6. Mold Manufacturing (Conduct flow analysis, resolve issues before mold manufacturing, and then proceed with mold manufacturing) ■7. Mold Product Durability Testing (Durability testing of mold products at the customer's site) ■8. Resin Degradation Verification (Verification of resin degradation before and after durability testing at the material manufacturer, using "SEM and viscosity measurement") ■9. Mass Production (Quality control using 3D measuring instruments and dedicated inspection jigs) *For more details, please refer to the PDF document or feel free to contact us.

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Applications/Examples of results

【Industry】 ■Automotive (Mass Production) ■Automotive Electrical Components ■Office Equipment *For more details, please refer to the PDF document or feel free to contact us.

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Tada Plastic Industry Co., Ltd. Company Profile

Tada Plastic Industry Co., Ltd. Company Profile

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Material Place (Metal Alternative) Injection Molding Problem Solving Case Studies

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Environment Hard Polyurethane SDGs Initiatives

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Basic Knowledge of Injection Molding Molds

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Company information

Tada

Tada Plastic Industries CO., LTD.

Manufacturing and processing contract

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Tada Plastic Industry Co., Ltd. is a specialized manufacturer of injection molding, polyurethane foam molding, and micro pumps. We turn ideas into reality through technology, providing reliable quality, cost, and delivery times to our customers. Please feel free to consult us if you have any requests.

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