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  6. Card manufacturing equipment [Fully automatic collating system for press machine installation]

Card manufacturing equipment [Fully automatic collating system for press machine installation]

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last updated:Jul 31, 2026

ライズワン
ライズワン
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A device that automatically supplies stainless steel plates with an intermediate core and film to a press machine!

The "Fully Automatic Collation System for Press Machine Installation" is a device that collates card materials, SUS plates, and films in a specified orientation and with a specified number of layers and steps. After pressing, it separates the SUS plates from the card materials and re-supplies them to the collation area after cleaning the SUS plates. To address the issues caused by static electricity during the separation of SUS plates and products after the collation process, the operation has been fully automated. This ensures a stable production quantity through continuous operation and improves the tact time. Our company offers a comprehensive service from the development and design of FA equipment to assembly adjustments, installation, and maintenance or improvement proposals after delivery. 【Simple Specifications】 ■ Dust is shut out by a cover that encloses the entire device ■ Films and intermediate cores are automatically supplied *For more details, please refer to the PDF document or feel free to contact us.

    Other machine elements
プレス機併設用全自動型丁合装置.PNG

Card manufacturing equipment [Fully automatic collating system for press machine installation]

プレス機併設用全自動型丁合装置.PNG
プレス機併設用全自動型丁合装置.PNG
  • Related Link - https://jp-riseone.co.jp/products/print-001/

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【Other Features】 ■ Achieves full automation and labor reduction by transporting collated work with a 6-axis robot and a scara robot. ■ Capable of changing the order of product supply according to the front and back of the product, orientation, position, presence of film, thickness of SUS plates, etc., allowing for arbitrary configuration of the collating structure. * For more details, please refer to the PDF document or feel free to contact us.

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【Usage】 ■ Automatic supply device for film and intermediate core *For more details, please refer to the PDF document or feel free to contact us.

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Rise One Company / Production Achievement Equipment Introduction

Rise One Company / Production Achievement Equipment Introduction

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Card manufacturing equipment 【Four-layer collator】

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A four-layer collating machine that automatically supplies an over-sheet film (with tape transfer) to a core sheet set with individual sheets, aligns it, and then performs ultrasonic welding. The device dimensions are 2200x2200x1900(H)mm, featuring a compact design. ◇ Tact time: 30 seconds/set (for 4 sheets) ◇ Alignment specifications: Two cameras capture the reference position of the film and the alignment marks, correcting them on the XYθ axes. ◇ Synchronized operation function with two scalar robots. ◇ Tact time: 30 seconds/set (for 4 sheets) ◇ Sheets: Two types, 500x400mm and 478x310mm, with a thickness of 0.05 to 0.10mm. ◇ Collating accuracy: within ±0.5mm ◇ Temporary welding function: temporary welding at six points using an ultrasonic welding machine. <About Rise One> Our company offers a comprehensive service from the development and design of FA equipment to assembly adjustment, installation, and maintenance or improvement and modification proposals after delivery! □ Business content - Design and manufacture of FA production and inspection machines with high precision positioning - Design and manufacture of automation and labor-saving equipment using various robots - Development, design, and manufacture of various manufacturing devices - Software and electronic circuit design and manufacture

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Introducing a fully automatic collator for press machine integration!

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Printing and card manufacturing related equipment, "Fully automatic collator for press machine installation." This is an example of our production achievements. We also accommodate the production of similar products and completely new devices, so please feel free to contact us.

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ライズワン

ライズワン

Industrial Machinery

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[Delivering optimal on-site solutions through a one-stop service—from developing unique equipment not found on the market to retrofitting existing systems] Rise One provides custom-made automation and labor-saving systems to clients across a wide range of industries. Our offerings span from automotive inspection systems and ECU testers to factory automation (FA) equipment for semiconductor manufacturing, card production, and image inspection. Whether you need to build specialized machinery or retrofit existing equipment to save labor and reduce energy consumption, our experienced technical team provides comprehensive support—covering everything from hardware and software design to manufacturing, assembly, and maintenance. We excel at solving on-site challenges that off-the-shelf products cannot address. Please consider partnering with us for your manufacturing needs.

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