Manufacturing various composite materials through a free combination of pile fabric and resin/laminated materials. Since development to mass production is carried out at domestic bases, quick and detailed responses are possible.
We have multiple lines capable of manufacturing various wide and long composite materials. Utilizing these facilities, we can develop and mass-produce various composite materials made from pile fabrics combined freely with resins and laminated materials.
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basic information
Main Equipment ■ General-purpose weaving machines (tufting machines) ■ High-end weaving machines available only from certain overseas manufacturer brands ■ Carpet printing machines capable of printing intricate multi-colored patterns with high precision (76.2 dpi) ■ Carpet processing equipment (tiles, rolls, mats, artificial grass, etc.) ■ Resin molding/lamination (latex, urethane, hot melt, laminate, PVC, etc.) We have a system in place to realize all your ideas regarding carpets. We can accommodate small sample requests and provide explanations in person or via the web, so please feel free to contact us.
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Applications/Examples of results
Examples of Pile Fabric Composite Materials ■ Heat Seal (Thermal Welding) Composite Material (Carpet Fabric + Non-Woven Fabric) - By heat sealing (thermal welding) carpet fabric and non-woven fabric with a heat roll, it is possible to eliminate adhesive materials. - Width of 4m, total thickness of 6-10mm - Achievements: Currently considering the establishment of a recycling system with distributors and recycling companies. ■ Tile Carpet (50cm square) (Carpet Fabric + PVC (Polyvinyl Chloride)) - PVC (Polyvinyl Chloride) is adhered to the back of the carpet fabric at 4-6 kg/m². By applying a certain weight, stability as flooring material is ensured even after cutting into 50cm square tiles. - Maximum width of 2m (cut into 50cm squares in the final process), total thickness of 6-10mm (PVC thickness approximately 4mm) - Achievements: Tile carpets for hotels and offices. ■ Soundproof Flooring Material (Carpet Fabric + PVC (Polyvinyl Chloride) + Non-Woven Fabric) - Carpet fabric and non-woven fabric are laminated with PVC to form a composite material with excellent soundproofing properties. - Achieves lightweight floor impact sound LL35, impact absorption performance (G value) of approximately 80. - Width of 2m, total thickness of 18mm (PVC thickness 4mm) - Achievements: Soundproof flooring material for apartment buildings and condominiums (significantly reduces children's footsteps and living sounds).
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Company information
Our company manufactures and sells a wide range of composite sheets, including carpets, artificial turf, and construction and civil engineering materials. We have developed various composite sheets over many years and provide products to a variety of industries such as interior design, sports, automotive, aerospace, railways, household goods, construction, and civil engineering. If you are interested, please feel free to contact us. 〇Features - Capable of manufacturing wide and long composite sheets - Flexible and prompt customer response through consistent production at a single domestic location - Ability to establish a flexible quality system in accordance with ISO9001, JIS certification, and customer requirements - Handling various materials such as olefin, polyester, nylon, acrylic, urethane, glass, rubber, and PVC - Usable with any material that can be rolled, including fabrics, non-woven fabrics, resin sheets, paper, metal foils, and fiberglass - Procurement from overseas is also possible - Various functions such as flame retardant, stain resistance, water repellency, and antibacterial properties can be added 〇Flow from Development to Production 1. Specification discussion 2. Small-scale prototype at the lab level → expanded actual machine prototype 3. Finalization of specifications 4. Mass production and after-sales support