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  6. Development and mass production of wide and long polyethylene laminated composite sheets.

Development and mass production of wide and long polyethylene laminated composite sheets.

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last updated:Jan 17, 2025

山本産業
山本産業
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Wide and long polyethylene laminated composite sheet with a maximum width of 2 meters. It can be combined with anything that can be rolled, such as non-woven fabric, cloth, paper, metal foil, and resin sheets.

Our company manufactures composite sheets for flooring materials such as carpets, mats, and artificial turf, as well as construction and civil engineering materials. We engage with various industries, including interior design, sports and amusement, automotive, railway, aviation, daily necessities, and construction and civil engineering, and we have multiple production lines capable of manufacturing wide and long composite sheets. We also have a dedicated line for polyethylene laminates, allowing us to produce wide and long polyethylene laminate composite sheets with a rare width of 2 meters in the industry.

    Resin processing machine
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Development and mass production of wide and long polyethylene laminated composite sheets.

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basic information

■ Capable of manufacturing wide and long polyethylene laminated composite sheets with a width of 2m (e.g., composite sheet of 2m width × 30m). ■ Line SP: Capable of producing at a maximum speed of 10m/min (20 square meters/min). ■ Polyethylene resin is extruded in a laminated form using a T-die and adhered to composite materials (extrusion amount of 200 to 2000g/square meter). By extruding in a laminated form, water resistance can be achieved. ■ Flame retardant, water-repellent, and antibacterial functions can be added upon request. ■ Composite materials can be anything that can be rolled, such as non-woven fabric, textiles, paper, metal foil, and resin sheets. ■ Composite materials can be procured from both domestic and overseas manufacturers. ■ From design to prototyping and mass production, we provide consistent support at a single domestic location certified with ISO 9001 and 14001.

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Applications/Examples of results

■Heat-Forming Mat (Non-woven Fabric + Polyethylene Laminate) - By applying PE (polyethylene) laminate to non-woven fabric, free heat forming is possible in subsequent processes. - Maximum width of 2m, total thickness of 2mm (PE laminate thickness of 1mm). - Applications: Car floor mats, trunk mats, etc. ■Waterproof Mat (Carpet Fabric + Polyethylene Laminate) - Waterproofing is ensured by laminating PE (polyethylene) resin onto carpet fabric. - Width of 2m, total thickness of 6mm (PE laminate thickness of 1mm). - Applications: Waterproof option mats for vehicles. ■Oil Absorbent Mat (Non-woven Fabric + Polyethylene Laminate + Non-woven Fabric) - By combining two types of non-woven fabric with PE (polyethylene) laminate, different functions are secured on each side. - Maximum width of 2m, total thickness of 3mm (PE laminate thickness of 1mm). - Applications: Oil absorbent mats for factories and warehouses, etc. ■For inquiries about specifications, prototypes, or estimates, please feel free to contact us!

Company information

山本産業

山本産業

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Our company manufactures and sells a wide range of composite sheets, including carpets, artificial turf, and construction and civil engineering materials. We have developed various composite sheets over many years and provide products to a variety of industries such as interior design, sports, automotive, aerospace, railways, household goods, construction, and civil engineering. If you are interested, please feel free to contact us. 〇Features - Capable of manufacturing wide and long composite sheets - Flexible and prompt customer response through consistent production at a single domestic location - Ability to establish a flexible quality system in accordance with ISO9001, JIS certification, and customer requirements - Handling various materials such as olefin, polyester, nylon, acrylic, urethane, glass, rubber, and PVC - Usable with any material that can be rolled, including fabrics, non-woven fabrics, resin sheets, paper, metal foils, and fiberglass - Procurement from overseas is also possible - Various functions such as flame retardant, stain resistance, water repellency, and antibacterial properties can be added 〇Flow from Development to Production 1. Specification discussion 2. Small-scale prototype at the lab level → expanded actual machine prototype 3. Finalization of specifications 4. Mass production and after-sales support

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