A pile three-dimensional structure with a maximum height of 60mm. Furthermore, it is possible to manufacture unique three-dimensional composite materials by combining it with various composite materials.
We also possess manufacturing equipment for pile three-dimensional structures, capable of producing pile three-dimensional structures with a maximum height of 60mm. By combining non-woven fabrics, textiles, paper, metal foils, resin sheets, and other composite materials, we can manufacture a wide variety of pile three-dimensional composites.
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basic information
■Pile height: Can be freely designed from 4 to 60mm ■Pile type: Can be freely designed as loop pile, cut pile, or cut & loop pile ■Pile material: Can use resin fibers such as polyester, nylon, polypropylene, as well as functional fibers like metal fibers, hollow fibers, and conductive fibers ■Composite materials can be bonded with various resins such as rubber and urethane, using composites like non-woven fabric, cloth, paper, metal foil, and resin sheets. These composites can also be produced in-house ■Composite materials can be sourced from both domestic and overseas manufacturers ■From development to prototyping and mass production, operations are conducted at a domestic facility certified with ISO 9001 and 14001, enabling speedy and detailed responses.
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Applications/Examples of results
■Artificial Turf (All-Cut Pile Structure + Urethane) - Urethane is bonded to an all-cut pile structure primarily made of polyethylene, ensuring strength that can withstand use on soccer fields. - Width of 4m, total thickness of 10-60mm. - Proven performance for soccer fields, tennis courts, and schoolyard artificial turf, among others. ■Coastal Erosion Prevention Material (All-Cut Pile Structure + Rubber-Based Resin) - A composite material of an all-cut pile structure and rubber resin is formed into a cylindrical shape with the pile surface facing outward. - By filling this with sand and burying it on the coast, it prevents erosion from the sea. - Since the outer surface of the cylinder is made of piles, it prevents shifting due to the interlocking with sand. Additionally, even after the buried composite material is exposed on the sea side, the pile portion acts as a reef, contributing to the maintenance and activation of the ecosystem. ■For inquiries about specifications, prototypes, or estimates, please feel free to contact us!
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Company information
Our company manufactures and sells a wide range of composite sheets, including carpets, artificial turf, and construction and civil engineering materials. We have developed various composite sheets over many years and provide products to a variety of industries such as interior design, sports, automotive, aerospace, railways, household goods, construction, and civil engineering. If you are interested, please feel free to contact us. 〇Features - Capable of manufacturing wide and long composite sheets - Flexible and prompt customer response through consistent production at a single domestic location - Ability to establish a flexible quality system in accordance with ISO9001, JIS certification, and customer requirements - Handling various materials such as olefin, polyester, nylon, acrylic, urethane, glass, rubber, and PVC - Usable with any material that can be rolled, including fabrics, non-woven fabrics, resin sheets, paper, metal foils, and fiberglass - Procurement from overseas is also possible - Various functions such as flame retardant, stain resistance, water repellency, and antibacterial properties can be added 〇Flow from Development to Production 1. Specification discussion 2. Small-scale prototype at the lab level → expanded actual machine prototype 3. Finalization of specifications 4. Mass production and after-sales support
