Introduction of new NCF products applicable to press molding such as continuous compression molding.
Features In terms of design flexibility, there is a notable adaptability regarding specifications such as material selection, layering composition, and stitch design. Additionally, it is possible to continuously manufacture substrates with reinforcing fibers oriented both vertically and horizontally, as well as diagonally, allowing for product proposals tailored to customer requirements. To impart drapeability, the selection of reinforcing fibers and resins for the substrate, design of weight specifications, layering composition, and stitch conditions can facilitate material deformation, or conversely, adjust materials to achieve shape stability under load. Regarding labor-saving in the molding process, in the layering process, there is no need to separately layer or inject resin layers as is common with typical NCFs; instead, cut materials can be directly layered and then heated and pressurized to obtain molded products. As for obtaining molded products with stable quality, NCF-Resinply is a material where the reinforcing fibers (NCF) and resin layers are integrated through stitching, which minimizes disturbances in the orientation of the reinforcing fibers due to resin flow during heating and pressurization, thereby enhancing fiber orientation accuracy. This allows molded products to achieve various physical properties, including the strength and rigidity intended by the designer.
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basic information
◆Reinforced fibers: Carbon fibers, glass fibers, aramid fibers, etc. ◆Thermoplastic resins: Types of resins: PA, PE, PP, PET, etc.; Forms of resins: Non-woven fabric or film ◆Basis weight: Basis weight of NCF layers: 75–300g/m²; Basis weight of thermoplastic resins: Total 20–400g/m² ◆Layer composition: Orientation angles of NCF: +30°–90°, -30°–90°, 0°; Insertion of thermoplastic resin layers: Can be inserted into any layer (however, if inserting at 0° with reinforcing fibers, cannot be inserted into the upper layer at 0°). ◆Stitching thread: PET, PA, PEI, GF, etc. ◆Stitch design: Stitch structure, stitch length, and stitch pitch can be adjusted according to customer requirements and intended use.
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Applications/Examples of results
From the perspective of applying continuous molding processes, materials are being considered for the continuous production of molded products with the same cross-sectional shape. On the other hand, it is also possible to apply them as materials for molding three-dimensional curved shapes. Additionally, through material design, it is possible to impart required mechanical properties as well as physical properties such as impact resistance, low water absorption, and heat resistance, which has attracted attention from various fields. NCF-Resinply can be composed of reinforced fibers in a continuous fiber state, resulting in a high strength development rate. Since a thermoplastic resin is used as the matrix resin layer, it allows for faster molding cycles and enhances the toughness of the molded products. There are expectations for its application in parts that require a balance of properties such as strength and rigidity, impact resistance, and cost in fields like aerospace and automotive.
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Company information
SHINDO is based on the philosophy that "the company exists for the sake of its people, not the other way around," and we strive to ensure that each employee embodies "common sense, integrity, and execution ability." ◆Textile Business◆ We offer a variety of fashion accessories through custom orders and standard products that support fashion in a more beautiful and functional way. SHINDO's brands, S.I.C. and SINFINITY, continuously launch new collections. We provide new added value to people around the world in the field of apparel accessories and decorative ribbons. ◆Industrial Materials Business◆ SHINDO's technology, which focuses on the transition from fashion creation to industrial development, is utilized in the industrial materials sector, including reinforcement materials and environmental materials, by integrating with various high-performance materials. ◆SC Business◆ We are researching and developing various silicone compounds that respond to industrial applications by focusing on the excellent properties of silicone and combining it with other materials.
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