Although high precision is required for the parts, we will achieve cost reduction by incorporating precision cold forging technology.
【Development Case 1】 We have successfully manufactured hollow components for automotive engines made of Inconel, which has superalloy properties, high hardness, heat resistance, and corrosion resistance, through cold forging for the first time in the world. This has helped our customers reduce costs. 【Development Case 2】 We challenged ourselves with cold forging of stainless steel. Although we struggled to meet the required levels of material hardness and dimensional accuracy of the parts, we succeeded in miniaturization and weight reduction by eliminating the chuck portion that could not be removed through machining.
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basic information
Materials: SUS316L, Inconel, etc. Quantity: 1,000 to over 500,000 pieces/month We also support overseas (in English) and handle international shipping. 【What is Cold Forging?】 Forging can be broadly divided into three types: 'hot forging,' which involves heating the material to about 1200°C; 'warm forging,' which involves heating to about 600°C to 800°C; and 'cold forging,' which is processed at room temperature. Cold forging is characterized by high dimensional accuracy and a beautiful surface compared to other forging methods. Advantages: Excellent dimensional accuracy, strength, mass production, and reduced material loss compared to cutting. Our company is a professional in automotive parts manufacturing and cold forging. Please feel free to contact us.
Price range
P1
Delivery Time
※The delivery time varies depending on the product and quantity, so please feel free to contact us.
Applications/Examples of results
Automotive engine parts
Company information
We mainly manufacture critical safety components (such as seat belts and airbags) and parts that require precision, such as engines. Utilizing precision cold forging technology, we can produce complex-shaped products in high quality and in stable mass production. Additionally, leveraging our extensive experience and knowledge in mass production, we can provide proposals aimed at mass production from the prototype stage. Please feel free to contact us! 【Strengths of iiDZKA】 We handle everything in-house, from manufacturing design to mold design, prototyping, mass production prototyping, and mass production. We have a complete quality control and assurance system, enabling us to achieve mass production of high-quality products in a short lead time. 【In-house Mold Design/Manufacturing】 We handle everything from mold design to manufacturing and possess equipment dedicated to mold production. We respond to our customers' diverse needs, including complex-shaped products. We can also respond quickly to design changes and process improvements. 【Manufacturing Locations】 Headquarters: 493 Nenarakaki, Yamato Takada City, Nara Prefecture Hari Factory: 767 Tsuge Baba Town, Nara City, Nara Prefecture Kagoshima Factory: 3043-8 Kusu, Kamou Town, Aira City, Kagoshima Prefecture We can simultaneously develop multiple projects, allowing for efficient development and prototyping responses through the decentralization of development (design change) workload and collaboration between business locations.
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