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  6. ★65% reduction in CO2 emissions★ Improvement of packaging for battery parts and components

★65% reduction in CO2 emissions★ Improvement of packaging for battery parts and components

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last updated:Oct 01, 2025

NabiAce
NabiAce
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Awarded in the Large and Heavy Item Packaging Division! Contributed to CO2 reduction (▲65%) and total logistics cost reduction (▲40%) through packaging improvements for Kyocera's battery parts.

In the 2021 Japan Packaging Contest, we received the award for the "Large and Heavy Goods Packaging Category"! With the mass production of battery parts at Kyocera, there was a need for packaging that is easier to pack and store. We also achieved a reduction in CO2 emissions, contributing to the realization of a sustainable society! 【Before Improvement】 - Packaging using multiple auxiliary materials. → Increased material storage costs. - Not a standardized packaging form. → Increased packaging time due to reliance on workers. - Not compatible with the manufacturing line. → Increased personnel due to the need for setup work. 【Improvement Goals】 1. Standardization of parts 2. Efficiency in work processes 3. Adaptation to mass production 【After Improvement】 1. Reduced the number of packaging material types from seven to one 2. Consolidated packaging patterns into three forms 3. Improved workability with dimensions compatible with the manufacturing line 【Improvement Effects】 Workforce … Reduced by 60% Standardization … Reduced by 80% Packaging form … 100% achieved Packaging weight/PL … Reduced by 50% Annual CO2 emissions … Reduced by 65% Total logistics costs … Reduced by 40% ⇒ For more details, please download the catalog.

    woodPaper and pulpOther packaging materials
写真斜め1.jpg

★65% reduction in CO2 emissions★ Improvement of packaging for battery parts and components

写真斜め1.jpg
写真斜め1.jpg
  • Navias Case Study: Heavy Cargo Packaging
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Nabiace Co., Ltd. is a manufacturer of reinforced cardboard specializing in export packaging/design for heavy goods and collective packaging. We propose "total logistics cost reduction" through heavy goods packaging and export packaging design. With over 65 years of experience, we continue to refine our design technology. 【What is "total logistics cost reduction"?】 ■ Breakdown of typical logistics costs   Transportation costs … 60%   Storage/Handling … 27%   Packaging materials … 5%   Management and others … 8% Rather than simply pursuing a reduction in packaging material costs, we strive to propose cost reductions across logistics as a whole by reducing the labor involved in packaging operations, improving transportation/loading efficiency, enhancing storage efficiency, and ensuring ease of unpacking and disposal through effective packaging design. ●Nabiace Co., Ltd.● ★Improvement examples https://nabiace.co.jp/index.php/product-introduction/#HP ★Company information https://nabiace.co.jp

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P1

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Applications/Examples of results

■Awards History of the Japan Packaging Contest (Hosted by the Japan Packaging Institute) 2005: Minister of Economy, Trade and Industry Award "Surface Protection Film Collective Packaging" 2007: Division Award "X-ray Equipment" 2008: Minister of Economy, Trade and Industry Award "Headlight Packaging" 2009: Minister of Economy, Trade and Industry Award "Collective Packaging of 40 Export Chairs" (Highest Award of the Contest) 2010: Logistics Award "Roll Suspended Two-Pack" 2011: President of the Japan Chamber of Commerce and Industry Award "All Cardboard Packaging for Large Copiers" 2013: Logistics Award "All Cardboard Packaging for Digital Mixing Consoles" 2014: Appropriate Packaging Award "Bulk Packaging" 2015: Logistics Award "Improvement of Paper Joint Lock" 2016: Division Award "All Cardboard Packaging for Aircraft Seats" 2017: Logistics Award "Roll Suspended Packaging" 2018: Division Award for Large and Heavy Packaging "Roll Product Suspended Packaging" 2018: Logistics Award "Development of Slip Master" 2019: Minister of Economy, Trade and Industry Award "Complete Cardboard Conversion from Wooden Frame Packaging" 2020: Division Award for Large and Heavy Packaging "All Cardboard Packaging for Self-Propelled RC Power Sprayers"

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Packaging Case | Improvement of Packaging for Battery Parts ★2021 Large and Heavy Goods Packaging Division★ (Heavy Goods) [Cardboard Packaging]

Packaging Case | Improvement of Packaging for Battery Parts ★2021 Large and Heavy Goods Packaging Division★ (Heavy Goods) [Cardboard Packaging]

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Reinforced cardboard "Naviace/Naviace Plus" for heavy item packaging <Product Catalog>

Reinforced cardboard "Naviace/Naviace Plus" for heavy item packaging <Product Catalog>

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Packaging Case Study [CO₂ Reduction] Highly Effective for Heavy Items! Successful Cardboard Packaging Case Study [NaviAce]

Packaging Case Study [CO₂ Reduction] Highly Effective for Heavy Items! Successful Cardboard Packaging Case Study [NaviAce]

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Naviace Co., Ltd. "Logistics Improvement Case Studies" *Includes 5 award-winning case examples!

Naviace Co., Ltd. "Logistics Improvement Case Studies" *Includes 5 award-winning case examples!

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Naviace Co., Ltd. "Packaging Contest Award History" <2023 Latest Edition>

Naviace Co., Ltd. "Packaging Contest Award History" <2023 Latest Edition>

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Reinforced cardboard Navis Ace / Navis Ace Plus / Navi Palette [Case Studies]

Reinforced cardboard Navis Ace / Navis Ace Plus / Navi Palette [Case Studies]

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Company information

NabiAce

NabiAce

Paper and pulp

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Naviace Co., Ltd. celebrated its 70th anniversary in January 2025. In August 2023, the group company "Naviace Kanto Co., Ltd." completed a new factory in Itakura Town, Ora District, Gunma Prefecture (10 minutes from the "Tatebayashi IC" on the Tohoku Expressway). The facility has expanded its production capabilities for reinforced cardboard "Naviace" and cardboard pallets "Navi Palette" and has relocated. This strengthens the supply capacity from the Kanto region to the Tohoku region, establishing a more unified sales and production system within the group. ■ Business Overview Manufacturing and sales of reinforced cardboard "Naviace/Naviace Plus" and cardboard pallets "Navi Palette." Using these materials, we are working with our customers to streamline logistics across various industries, from automotive parts and machinery to electronics, chemicals, and food sectors. ■ Company Overview Company Name: Naviace Co., Ltd. (Formerly Nakatsugawa Packaging Industry Co., Ltd.) Capital: 100 million yen ■ Locations Headquarters: Kasugai City, Aichi Prefecture Nakatsugawa Factory/Sales Office: Nakatsugawa City, Gifu Prefecture Kameyama Factory/Sales Office: Kameyama City, Mie Prefecture Kakegawa Factory/Sales Office: Kakegawa City, Shizuoka Prefecture Kanagawa Sales Office: Atsugi City, Kanagawa Prefecture Naviace Kanto: Itakura Town, Ora District, Gunma Prefecture

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