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  6. Spray drying of ceramic granules (small batch/multiple varieties supported)

Spray drying of ceramic granules (small batch/multiple varieties supported)

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last updated:Jul 31, 2025

日華化成
日華化成
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"Available from slurry preparation" We accept orders for small lot production and testing of various products.

Spray drying is a technology that involves spraying a liquid and rapidly drying it with hot air to obtain spherical particles. In the press molding of fine ceramics products, the granulation of ceramic materials through spray drying is an important process, along with slurry preparation, to stabilize the following factors: ● Flowability (flowability improves with granulation) ● Bulk density (the amount and density of filling in the mold become consistent) ● Uniformity (the formulation during slurry preparation and the uniform mixing of composite materials (ball milling)) Our company can accommodate from lab test levels (a few liters of slurry) to mass production (ton-level granules). We can also measure particle size distribution, bulk density, and moisture content. Particle size distribution can be handled in both dry and wet methods. Microscopic photography of granules is possible using an optical microscope and a digital camera. For slurry preparation, we can handle ball milling from 80L to 600L (with urethane or nylon lining). We can also assist in selecting binders and dispersants. (We do not accept molding, firing, or sintering services.) *For more details, please download the materials or contact us.

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日華化成 画像.png

Spray drying of ceramic granules (small batch/multiple varieties supported)

日華化成 画像.png
日華化成 画像.png
  • Related Link - http://nikkakasei.com/
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【Features】 ■ Over 300 types of manufacturing achievements ■ Zero contamination claims since operations began in 1987 ■ Supports OEM in ton-scale production ■ Capable of slurry manufacturing ■ Small-scale production of about 100g for testing is also acceptable

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日華化成

日華化成

Manufacturing and processing contract

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Our company is engaged in the business of contract manufacturing spray-dried powders. Since our establishment, we have been involved in the development, manufacturing, processing, and sales of various powders through the production of inorganic pigments. We aim to provide quality that satisfies our customers through liquid preparation and granulation technology using spray dryers. We can accommodate requests from liquid to powder, granules, a variety of products, small lots, and prototypes, so please feel free to contact us if you have any needs. 【For customers with the following challenges or concerns!】 ■ Unable to conduct tests or prototypes due to lack of spray drying equipment and know-how ■ Want to test what kind of powders can be produced with a spray dryer in small quantities ■ Need support for a variety of products in small quantities ■ Production volume is insufficient for in-house manufacturing ■ Cleaning equipment and factories is cumbersome ■ Need samples for sales activities immediately

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