Proposal for the manufacturing method of LiB electrode slurry "CDM Process"
CDM process (Continuous manufacturing process of electrode slurry)
Regarding the particle dispersion method for slurry, we propose the solid kneading method → CDM process (patented) [related video available].
We propose a CDM process using our Filmix® as a method for manufacturing electrode slurries for lithium-ion batteries. Compared to traditional solid kneading methods, it offers the following advantages: - Short processing time - High dispersion capability - High reproducibility - Easy scale-up for mass production ■ Solid Kneading Method Process We use kneading machines such as Hibis Dispermix. The typical process involves adding all the powdered raw materials → gradually adding liquid raw materials → kneading until it forms a crumbly to dough-like consistency → further adding liquid raw materials gradually for dilution → performing viscosity adjustment and degassing. <Problems with the Solid Kneading Method> - Maximum scale is around 1,000L - Takes 5 to 10 hours per batch - Low reproducibility ■ CDM Process Steps In the CDM process, instead of taking 5 to 10 hours, we slurry the mixture by adding all liquid and powdered raw materials at once and pre-mixing for about 30 minutes until it can be pumped → then we continuously process the entire amount using Filmix® in 30 minutes. <Effects of the CDM Process> 1) MAX processing of 1,920L/H 2) High reproducibility due to fewer man-hours 3) Reduction in the number of personnel required 4) Decrease in the number of devices and installation area needed
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basic information
※CDM Process: Continuous Dispersion Mixing Process <Advantages of Filmix®> ◎ Scale-up is possible by managing peripheral speed and residence time. With fewer elements, reproducibility is also high. ◎ A lineup ranging from lab machines processing about 10mL to mass production machines with a maximum capacity of 1,920L/H. Scaling up from research and development to mass production is easy, leading to a reduction in time to commercialization. ◆◇━━━━━━━━━━ Testing now available! ━━━━━━━━━━━◇◆ If you have materials that are struggling with dispersion or homogenization, please feel free to consult with us. If you would like tests or a catalog, please do not hesitate to contact us.
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Applications/Examples of results
■Examples of Use■ - Batteries ─── Lithium-ion batteries, fuel cells, capacitors - Chemicals ─── Precious metal catalysts, inks, toners, resins, coatings - Electronic materials ─── Materials for LEDs, ceramic materials, metal materials, various display materials, sealants - Pharmaceuticals ─── Active pharmaceutical ingredients, DDS formulations, liposomes, fat emulsions - Cosmetics ─── Sunscreen cream, lotions, emulsions, creams
Line up（7）
| Model number | overview |
|---|---|
| 30-L Type | Processing capacity: Batch 7 to 13 mL. It is a tabletop model. (The main unit shown in the photo is a black and red product) |
| 40-L Type | Processing capacity: Batch 15 to 30 mL. It is a tabletop model. |
| 56-L Type | Processing capacity: Batch 50 to 90 mL, continuous 11 L/h. It is a tabletop model. |
| 80 Type | Processing capacity: Batch 100 to 250 mL, continuous: approximately 30 L/h |
| 156 Type | Processing capacity: Batch 0.8 to 2 L, continuous: approximately 240 L/h |
| 252 Type | Processing capacity: Batch 3.2 to 8 L, continuous: approximately 960 L/h |
| Production Use (Large Machine) | There are other models available as well. Please contact us for details. |
catalog（3）
Download All Catalogs![[Secondary Battery Exhibition / High-Performance Ceramics Exhibition] Enables uniform dispersion in a short time! Dispersion stirring device, compact tabletop model: Filmix® 56-L type](https://image.mono.ipros.com/public/catalog/image/01/e50/293004/IPROS54726844856288552107.jpeg?w=120&h=170)
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Company information
Our company is a high-speed mixer manufacturer established in 1927. We consistently handle the development, design, and manufacturing of mixers, boasting top-class market share in the industry due to our high technical capabilities. ■Strengths of Our Products and Technology■ We offer a lineup of products ranging from research machines with a minimum processing volume of 300 mL to production machines exceeding 1,000 L, and we are confident in our product lineup. Regardless of the size of the mixer, we accommodate custom orders to solve our customers' mixing-related issues. Our "Filmix®," which has been sold since 1997, allows for high-speed mixing at a peripheral speed of 50 m/sec, changing the conventional concept of high-speed mixers and yielding new mixing effects one after another. Our customer relations staff, equipped with specialized knowledge in various fields, will propose the most suitable mixer for our customers. For advanced needs such as new product development and production process improvements, our Emulsification and Dispersion Technology Research Institute will respond. If you have high-speed uniform dispersion of electrode plate coatings for secondary batteries or materials that are difficult to mix, please consult us. We cater to all fields including battery devices, chemicals, pharmaceuticals, cosmetics, and food.